Flexible Display Hinge Housing Cushioning for Drop Impact Protection

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Solution Overview

Problem

Foldable electronic devices with flexible displays are vulnerable to external shocks due to shear stress in the bending area, which can lead to damage when colliding with rigid structures within the housing, particularly during impacts like drops.

Innovation Solution

Incorporating a hinge housing with protruding portions and cushioning members spaced apart from the flexible display to absorb shocks and prevent direct collision with rigid structures, allowing the display to move within a certain range to alleviate shear stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the flexible display is attached to the housing structure to be movable to relieve shear stress, then the surface quality of the flexible display is improved, but the flexible display may collide with internal structures of the housing structure causing damage

Engineering Contradiction:
Improvesurface quality of flexible displayVSAvoidcollision damage to flexible display
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A cushioning member is introduced as an intermediary element between the flexible display and the rigid housing structure. This cushioning member absorbs impact energy and prevents direct collision between the flexible display and hard internal structures, thereby resolving the contradiction between allowing display movement for stress relief and preventing collision damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the flexible display is made movable to absorb external shock, then the durability of the flexible display is improved, but the complexity of the housing structure increases due to additional cushioning components

Engineering Contradiction:
Improvedurability of flexible displayVSAvoidhousing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cushioning member is strategically positioned only at specific locations where the flexible display is most vulnerable to impact, rather than providing cushioning across the entire structure. This localized approach maintains durability improvements while minimizing the overall complexity increase of the housing structure.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If the flexible display is allowed to move freely to relieve shear stress, then the surface quality is maintained, but the display may collide with rigid structures during drop impacts

Engineering Contradiction:
Improvesurface quality of flexible displayVSAvoidimpact resistance of flexible display
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The cushioning member is pre-installed in the housing structure at positions that anticipate potential collision points of the flexible display during impact events. This beforehand cushioning ensures that when external shocks occur, the display has already positioned cushioning elements in place to absorb impact, maintaining both surface quality and impact resistance.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the risk of damage to the flexible display by absorbing shock and preventing collision with rigid components, thereby enhancing the durability and reliability of foldable electronic devices under external impacts.

Implementation Method 1

cushioning members disposed between the protruding portions and the periphery of the flexible display and spaced apart from the periphery of the flexible display by a certain gap

Methodology Applied
Scientific EffectShock absorption: Damping

Data Source

PatentUS11877406B2Electronic device including display
Publication Date: 2024.01.16 SAMSUNG ELECTRONICS CO LTD
  • US11877406B2 patent drawing
  • US11877406B2 patent drawing
  • US11877406B2 patent drawing

AI summary

An electronic device is provided. The electronic device includes a hinge housing extending in a direction of a rotational axis, a first housing connected to one side of the hinge housing in a direction perpendicular to the rotational axis to rotate about the rotational axis relative to the hinge housing, a second housing connected to an opposite side of the hinge housing in a direction perpendicular to the rotational axis to rotate about the rotational axis relative to the hinge housing, and a flexible display including a bending area at least partially disposed in the hinge housing and formed to be a flat surface or a curved surface, a first area extending from the bending area in one direction perpendicular to the rotational axis, and a second area extending from the bending area in an opposite direction perpendicular to the rotational axis.