Vehicle Hinge Pillar Reinforcement for Impact Load Transmission

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Solution Overview

Problem

Conventional vehicle body structures are insufficient in effectively transmitting and dispersing impact loads during frontal collisions, leading to inadequate restraint of vehicle compartment deformation.

Innovation Solution

A vehicle body structure featuring a hinge pillar with door-hinge attachment portions, including a hinge reinforcement and an impact-load transmitting member that connects the front side frame to the inner-panel attachment portion, along with a dash panel and gusset member arrangement, to efficiently transmit and disperse impact loads to the vehicle rear portion, thereby preventing compartment deformation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional reinforcing member is used to transmit impact load from the front side frame to the front pillar, then some impact load transmission is achieved, but the transmission and dispersion of impact load is insufficient, leading to inadequate restraint of vehicle compartment deformation

Engineering Contradiction:
Improveimpact load transmission efficiencyVSAvoidbody structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The impact load transmission path is segmented into multiple independent members: the reinforcing member (extending obliquely upward from the front side frame), the hinge reinforcement (provided at the hinge pillar), and the door-side impact-load transmitting member (arranged inside the door). This segmentation allows each member to specifically transmit impact loads along different pathways, improving overall transmission efficiency and compartment deformation restraint without creating a single complex integrated structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention adds transmission paths in multiple spatial dimensions: the reinforcing member extends in the vehicle longitudinal direction and upward, the hinge reinforcement is positioned at the hinge pillar location, and the door-side member extends from the door hinge rearward. This multi-dimensional arrangement creates redundant load transmission pathways that enhance reliability while maintaining structural clarity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the branch frame is arranged inside the engine room, then it may interfere with various members in the engine room, but arranging it outside the wheel house increases layout flexibility and avoids interference

Engineering Contradiction:
Improvelayout flexibilityVSAvoidspatial arrangement complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The branch frame is extracted from the traditional engine room space and repositioned to the dead space outside the wheel house. This extraction removes the potential for interference with engine room members while utilizing previously unused spatial resources, thereby increasing layout flexibility without significantly increasing overall structural complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention utilizes the specific local characteristic of the dead space outside the wheel house - an area that is structurally available but traditionally unused. By placing the branch frame in this specific location with appropriate connection configurations, the design achieves both spatial efficiency and functional effectiveness without complicating the overall vehicle body structure

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8201873B2Body structure of vehicle
Publication Date: 2012.06.19 MAZDA MOTOR CORP
  • US8201873B2 patent drawing
  • US8201873B2 patent drawing
  • US8201873B2 patent drawing

AI summary

A hinge reinforcement is provided at a hinge pillar at a specified position which corresponds to an upper door-hinge attachment portion. Attachment portions which extend toward a hinge pillar inner and are attached to this hinge pillar inner are provided at the hinge reinforcement which corresponds to the upper door-hinge attachment portion. A branch frame and a gusset member which transmit an impact load inputted from a front side frame extending in a vehicle longitudinal direction to the attachment portions via the hinge pillar inner are provided so as to extend from the front side frame. Accordingly, the impact load inputted to the vehicle body at the vehicle collision can be properly transmitted to the vehicle rear portion, so that the deformation of the vehicle compartment can be restrained surely.