Hinge Mechanism for Stabilizing Optical Components in Foldable Wearable Displays

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Solution Overview

Problem

Wearable heads-up displays face challenges in achieving a compact and stylish design due to bulkier display components, which affects their portability and social acceptance, and existing hinges complicate the precise positioning of light engines and optical combiners, impacting stability and display quality.

Innovation Solution

A system comprising a light engine assembly, an optical combiner assembly, and a hinge with a pivot mechanism that allows the second portion to rotate relative to the first portion, enabling the wearable heads-up display to fold like traditional eyeglasses, while maintaining precise positioning of the light engine and optical combiner through direct mechanical coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If large display components are used to ensure display quality, then display quality is improved, but the device becomes bulkier and less stylish

Engineering Contradiction:
Improvedisplay qualityVSAvoiddevice size
Core Design Contradiction:
Manufacturing precisionVSVolume of moving object

Solution Approach 1:

The display system is divided into separate functional modules: light engine assembly, optical combiner assembly, and hinge mechanism. This segmentation allows each component to be optimized independently, enabling high display quality through precise component design while reducing overall device volume through efficient packaging and folding capabilities.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If traditional hinges are used to enable folding, then portability is improved, but the positioning precision of light engine and optical combiner deteriorates

Engineering Contradiction:
Improvefolding capabilityVSAvoidcomponent positioning precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

A specialized hinge mechanism serves as an intermediary element between the light engine assembly and optical combiner assembly. This hinge includes direct mechanical coupling features that maintain precise relative positioning of optical components while enabling the device to fold like traditional eyeglasses, thus mediating between the conflicting requirements of folding capability and positioning precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If complex coupling mechanisms are used to maintain precise positioning, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvecomponent positioning precisionVSAvoidmechanical coupling complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The hinge mechanism combines multiple functions into a single integrated component: it provides the folding capability, maintains precise positioning of optical components through direct mechanical coupling, and ensures structural stability. This merging of functions reduces the number of separate parts and simplifies the overall device architecture while maintaining high manufacturing precision.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11435590B2Systems, devices, and methods for stabilizing display components in wearable heads-up displays
Publication Date: 2022.09.06 GOOGLE LLC
  • US11435590B2 patent drawing
  • US11435590B2 patent drawing
  • US11435590B2 patent drawing

AI summary

Techniques are described for providing stabilized display components in a wearable heads-up display. A hinge is provided that includes at least two portions rotatable relative to each other, such that each portion may be directly coupled to an optical combiner or a light engine. A bias element may be provided to bias arms of a WHUD towards an unfolded configuration. The bias element and surrounding structure may inhibit movement of arms of the WHUD between the unfolded configuration and a folded configuration.