Hinged AGV Sub-Frame for Rough Terrain Adaptability
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Automated guided vehicles (AGVs) have poor adaptability to varying ground conditions due to their rigid wheel assemblies, which limits their mobility and loading capacity on rough surfaces.
Innovation Solution
The design incorporates a main frame and a sub-frame that are hinged together, allowing the sub-frame to swing up and down relative to the main frame, ensuring that both sets of wheels remain in contact with the ground, and includes a motion limiter and spring for enhanced stability and adaptability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If the driving wheel assembly is rigidly connected to the vehicle body, then the structure is simplified, but the adaptability to the ground deteriorates
Solution Approach 1:
The vehicle body is divided into a main frame and a sub-frame, with the sub-frame carrying the driven wheel assembly. This segmentation allows the sub-frame to move independently relative to the main frame, enabling the driven wheels to adapt to ground irregularities while keeping the overall structure relatively simple.
Solution Approach 2:
The connection between the main frame and sub-frame is made dynamic through a hinge assembly, allowing the sub-frame to swing up and down relative to the main frame. This dynamic connection enables the driven wheel assembly to automatically adjust to ground conditions, improving adaptability without requiring complex active control systems.
2Adaptability or versatility
If the sub-frame is allowed to swing freely relative to the main frame, then the adaptability to rough ground is improved, but the movement stability deteriorates
Solution Approach 1:
A motion limiter is introduced to change the parameter of the sub-frame's swing angle, restricting it within a specific range. This ensures that the sub-frame can adapt to ground irregularities through controlled swinging while preventing excessive movement that would compromise the vehicle's stability during operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances the AGV's adaptability to rough ground surfaces, increases loading capacity, and improves movement stability by maintaining wheel contact and applying a larger pressing force on the ground.
Implementation Method 1
a spring is disposed around the motion limiter post, between the motion limiter plate and the sub-frame
Implementation Method 2
the main frame is hinged to the sub-frame
Data Source
AI summary
An automated guided vehicle includes a main frame (1) and a sub-frame (2); wherein, a driving wheel assembly (11) is mounted on the main frame (1), a driven wheel assembly (21) or a driving wheel (11) is mounted on the sub-frame (2), and the main frame (1) is hinged to the sub-frame (2).


