Hinged Blade Wind Turbine with Tilted Axis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional pitch-controlled wind turbines require maintenance-intensive sensor-based controllers and mechanical parts, making it difficult to manage and maintain, especially at remote locations, leading to potential extensive downtime due to long transportation times for maintenance personnel and spare parts.

Innovation Solution

A wind turbine design featuring hinged blades that can pivot between a minimum and maximum angle, with a coning angle of the blade carrying structure and/or a tilt angle of the rotor axis, allowing for reduced maintenance needs by enabling the blades to fold inward at high wind speeds, thereby reducing static and dynamic loads and allowing for a larger inner portion length, which enhances energy extraction at lower wind speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional pitch control with sensor-based controllers and mechanical parts is used, then power output control and load management are achieved, but maintenance requirements increase and reliability decreases

Engineering Contradiction:
Improvewind turbine reliabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The wind turbine blades are designed to automatically pivot and fold inward at high wind speeds through passive aerodynamic forces and centrifugal effects, eliminating the need for active sensor-based controllers and mechanical drive units. The blades self-regulate their pitch angle based on wind conditions, reducing maintenance requirements while maintaining control functionality.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention removes the complex sensor-based control system and mechanical pitch drive units from the wind turbine design. By extracting these maintenance-intensive components, the system achieves simpler operation with reduced maintenance requirements, particularly important for remote locations where maintenance access is difficult.

Inventive Principle:
Principle #2Taking out (Extraction)

2Force

If the second length (L2) of the inner portion is increased, then the force required for pivoting is reduced, but the horizontal distance constraint from the tower is violated

Engineering Contradiction:
Improvepivoting forceVSAvoidhorizontal distance from tower
Core Design Contradiction:
ForceVSLength of stationary object

Solution Approach 1:

The blade carrying structure is designed with a coning angle, tilting the rotor axis away from the horizontal plane. This dimensional change in the rotor configuration allows the hinge to be positioned farther from the tower horizontally while maintaining safe clearance, thereby enabling a longer inner portion (larger L2) that reduces the required pivoting force without violating the horizontal distance constraint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If the rotor axis is tilted or the blade carrying structure is coned, then the horizontal distance constraint is relaxed allowing larger L2, but the swept area at low wind speeds may be reduced

Engineering Contradiction:
Improvehorizontal distance from towerVSAvoidswept area
Core Design Contradiction:
Length of stationary objectVSArea of moving object

Solution Approach 1:

The wind turbine system dynamically adjusts the effective rotor diameter through passive pitch control. At low wind speeds, the blades operate at higher pitch angles that maximize the swept area for optimal energy extraction. At high wind speeds, the blades automatically fold inward to reduce the effective diameter and prevent excessive loads, providing adaptive performance across varying wind conditions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design reduces the force required for pivoting the blades, allows for a larger swept area at lower wind speeds, and positions the center of mass closer to the inner portion, reducing mass and torque, while also enabling a smooth reduction in rotor diameter as wind speeds increase, thus improving energy extraction and reducing maintenance requirements.

Implementation Method 1

one or more wind turbine blades connected to the blade carrying structure via a hinge, each wind turbine blade thereby being arranged to perform pivot movements relative to the blade carrying structure between a minimum pivot angle and a maximum pivot angle

Methodology Applied
Scientific EffectPivoting motion: Hinge

Implementation Method 2

a coning angle of the blade carrying structure is larger than zero and/or a tilt angle of the rotor axis is larger than zero

Methodology Applied
Scientific EffectConing angle: Geometry

Implementation Method 3

a coning angle of the blade carrying structure is larger than zero and/or a tilt angle of the rotor axis is larger than zero

Methodology Applied
Scientific EffectTilt angle: Geometry

Implementation Method 4

A wind turbine comprising a tower, a nacelle mounted on the tower, a hub mounted rotatably on the nacelle

Methodology Applied
Scientific EffectWind power extraction: Wind Power

Data Source

PatentUS11898534B2Hinged blade wind turbine with tilted axis and/or coned rotor
Publication Date: 2024.02.13 VESTAS WIND SYSTEMS AS
  • US11898534B2 patent drawing
  • US11898534B2 patent drawing
  • US11898534B2 patent drawing

AI summary

A wind turbine comprising one or more wind turbine blades arranged to perform pivot movements between a minimum pivot angle and a maximum pivot angle, each wind turbine blade extending between an outer tip and an inner tip, wherein each wind turbine blade has an outer portion extending between the hinge and the outer tip and having a first length, and inner portion extending between the hinge and the inner tip and having a second length, wherein a coning angle of the blade carrying structure is larger than zero and/or a tilt angle of the rotor axis is larger than zero, and wherein a horizontal distance from the tower at a vertical position defined by a position of the hinge at tower passage to a point of connection between the blade carrying structure and the hub is equal to or less than the second length.