One-Piece Hinged Container With Dual Sealing Sections
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Solution Overview
Problem
Existing containers face challenges in achieving reliable sealing while being simple to manufacture and operate, often requiring separate components and additional sealing elements that project into the container space, leading to increased dimensions and material usage.
Innovation Solution
A container design where the container body and closure are injection molded as a one-piece part with a hinge, featuring a snap closure mechanism and two sealing portions, where the second sealing portion abuts the rim's end face in the closed position, eliminating the need for separate assembly and internal sealing elements, allowing for smaller dimensions and reduced material usage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If separate container closure and container body are manufactured and assembled, then assembly flexibility is improved, but device complexity and manufacturing cost increase
Solution Approach 1:
The container closure and container body are merged into a single one-piece injection molded part, eliminating the need for separate manufacturing and assembly processes. This reduces device complexity and manufacturing cost while maintaining the functional separation between closure and body through integrated hinge and sealing mechanisms.
2Reliability
If sealing elements project into the container space, then sealing reliability is improved, but container volume increases
Solution Approach 1:
Instead of projecting sealing elements inward into the container space, the invention uses outwardly directed sealing surfaces on the rim that engage with corresponding surfaces on the closure. The sealing interface is inverted to face outward, allowing reliable sealing without compromising container volume.
Solution Approach 2:
The sealing mechanism transitions from a radial inward projection to an axial engagement at the rim's end face. By utilizing the axial dimension and the outer surface of the rim rather than radial inward projection, the patent achieves sealing without volume loss.
3Adaptability or versatility
If multiple separate components are used, then functionality is improved, but material usage and waste increase
Solution Approach 1:
Multiple functional components (closure, hinge, sealing elements) are combined into a single injection molded part, eliminating the need for separate manufacturing of individual components. This reduces total material usage, manufacturing waste, and assembly complexity while maintaining all necessary functionalities.
4Volume of stationary object
If larger container dimensions are used, then filling volume is improved, but transport cost increases
Solution Approach 1:
By inverting the sealing mechanism to use outwardly directed surfaces rather than inward projections, the patent maximizes the internal container volume for a given external dimension. This allows larger filling volume without increasing transport dimensions, reducing transport costs.
Data Source
Figure 1a
Figure 1b
Figure 1c
AI summary
The invention relates to a container comprising a container body (1) having a container opening, and comprising a container closure (2) for the container opening (8), wherein the container body (1) and the container closure (2) are designed as an integral injection-moulded part and have a hinge (10), said hinge movably joining the container closure (2) to the container body (1), wherein the container body (1) has a container wall (3) forming a container chamber (4), wherein the container opening (8) is surrounded by an edge (9), wherein the container closure (2) is designed as a snap closure and can adopt an open position and a closed position, wherein the container closure (2) has a base (12) on which a skirt (13) is arranged, and the container closure (2) has a first sealing section (30) and a second sealing section (22), wherein the first sealing section (30) is arranged on an inner side of the skirt (13) and the second sealing section (22) is arranged on the base (12), wherein, in the closed position, the first sealing section (30) is in contact with an outer side of the edge (9) in order to form a first seal. The invention is characterised in that, in the closed position, the second sealing section (22) is in contact with an end surface of the edge (9) in order to form a second seal.