Hinged Egg Container Closure with Ratchet Locking
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Solution Overview
Problem
Egg containers, particularly those made of thermoformed plastics, lack effective closure mechanisms that prevent accidental breakage during handling and storage, as consumers may not properly close the containers, leading to egg breakage.
Innovation Solution
A container design featuring a base portion with item receiving cavities, a hinged cover portion with friction surfaces and wedge-shaped connectors, and a grasping system to securely close and open the container, ensuring eggs are protected and easy to handle.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a hinged cover portion is used to allow consumers to inspect eggs, then visibility and accessibility are improved, but the container may not be closed properly leading to egg breakage
Solution Approach 1:
The closure system is designed to automatically engage and lock when the cover portion is folded closed, without requiring consumer intervention. The ratchet mechanism and cam lever work automatically to secure the container, ensuring reliable closure even when consumers simply fold the cover shut without deliberate closing action.
Solution Approach 2:
The cam lever acts as an intermediary mechanism between the cover portion and the base. When the consumer folds the cover closed, the cam lever engages with the ratchet teeth to lock the closure, translating the simple folding motion into a secure locked state without requiring the consumer to directly manipulate locking mechanisms.
2Reliability
If a secure closure mechanism is added to prevent egg breakage, then reliability is improved, but device complexity increases
Solution Approach 1:
The closure system is divided into separate functional components: the ratchet mechanism for locking, the cam lever for engagement, and the hinge for movement. Each component performs a specific function and can be independently manufactured and assembled, simplifying the overall design while maintaining reliability.
Solution Approach 2:
The closure mechanism uses simple, inexpensive plastic components that can be easily molded and assembled. The ratchet teeth and cam lever are integrated into the molded plastic structure, eliminating the need for complex metal fasteners or multi-part assemblies, thus reducing both complexity and cost.
3Ease of operation
If friction surface means are added to the grasping wall, then ease of opening is improved, but manufacturing complexity increases
Solution Approach 1:
The friction surface means are integrated directly into the grasping wall structure during the molding process. The raised ribs or textured patterns are formed as part of the single-piece molded container, eliminating the need for separate components or post-manufacturing assembly steps.
Solution Approach 2:
The friction surface is created by modifying the surface geometry parameters of the grasping wall during molding. By changing the surface texture, rib height, or pattern density in the mold design, the friction characteristics are adjusted to optimize grip without requiring additional manufacturing processes or materials.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The container effectively secures eggs by providing a secure closure mechanism that prevents breakage during handling and storage, while allowing for easy opening and stacking, enhancing the protection and convenience of egg packaging.
Implementation Method 1
friction surface means on the grasping surface
Implementation Method 2
a first hinge between a first longitudinal edge of the base portion and the cover portion for rotating the cover portion onto the base portion
Implementation Method 3
an elongated tab having wedge-shaped male connectors oriented with a ramp portion facing upward
Data Source
AI summary
A container comprises a sheet of polymer formed into a base portion. The base portion has cavities for receiving and supporting frangible items. A cover portion has cavities for covering the frangible items. The cover portion has a flat peripheral wall defining concavities. A first hinge rotates the cover portion onto the base portion to hold the items captive. An elongated tab has male connectors oriented with a ramp portion. A female connector projects from the peripheral wall of the cover portion and is in vertical alignment with the male connectors. A second hinge rotates the tab toward the interior of the base portion. Connectors block the cover portion to the base portion when closed together. A grasping wall spans between and projects from the receiving cavities and from the container, defining a grasping surface. A clearance is positioned between the female connector and the base portion when the container is closed.


