Hinged Filter Mounting Assembly for Easier Secure Installation
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Solution Overview
Problem
The mounting of filter components in filter devices is often complicated and cumbersome, posing challenges in terms of ease and efficiency.
Innovation Solution
A mounting assembly featuring a hinge mechanism that allows pivotable attachment of filter elements, utilizing a plug-in component and gasket for secure sealing, and optionally incorporating latches for additional stability, thereby simplifying the installation process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If filter elements are mounted using conventional fixing methods, then the mounting is secure, but the mounting process is complicated and cumbersome
Solution Approach 1:
The filter element is designed with a pivotable connection that transitions from a movable state during installation to a fixed state during operation. The element can be pivoted into position and locked, providing both ease of mounting and secure fixation without requiring complex mounting procedures
Solution Approach 2:
The mounting system is divided into distinct functional components: the pivotable connection mechanism, the locking mechanism, and the filter element itself. This segmentation allows each component to be optimized independently, with the pivotable connection providing ease of installation and the locking mechanism providing secure fixation
2Reliability
If filter elements are made larger to provide better sealing, then sealing is improved, but the risk of falling during mounting increases
Solution Approach 1:
The pivotable connection allows the filter element to be swung into position while maintaining controlled support throughout the movement. The element remains attached to the frame during the entire mounting process, eliminating falling risk regardless of element size or weight
Solution Approach 2:
The pivotable connection is pre-configured to provide support during the mounting process. By establishing this connection before final installation, the system ensures that even large, heavy filter elements are securely supported from the beginning, preventing falls during handling
3Force
If filter elements stick out significantly to create leverage, then mounting force is improved, but the device dimensions increase
Solution Approach 1:
The pivotable connection transforms the mounting action from a direct linear force application to a rotational movement. This allows the filter element to be secured using the natural leverage of the pivot point, reducing the need for excessive projection length while still achieving adequate mounting force
Solution Approach 2:
The mounting mechanism utilizes rotational movement around a pivot point rather than relying solely on linear extension. This dimensional change from linear to rotational leverage allows effective mounting with reduced projection length, as the pivot point provides mechanical advantage
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates easy and secure mounting of filter elements with reduced risk of falling, enhances sealing, and reduces material and cost requirements by using filter elements as fixed components.
Implementation Method 1
the fixture device is formed with a hinge. A hinge is a mechanical bearing that connects two solid objects, here the first filter element and the first fixed component, allowing a limited angle of rotation between them.
Implementation Method 2
a gasket is arranged between the first filter element and the first fixed component. As a result, the first filter element may be pressed with or onto the gasket, resulting in a very tight connection between the first filter element and the filter device.
Implementation Method 3
the hinge is formed with a plug-in component. The plug-in component is preferably formed with at least one plug opening and at least one plug element. The plug opening is located in a docking plate attached to the first fixed component. The plug element is attached to a docking edge of the first filter element.
Data Source
Figure 1~2
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AI summary
The present invention relates to a mounting assembly for filter devices comprising a first fixed component and a first filter element mounted to the first fixed component by a fixture device, wherein the fixture device is formed with a hinge.