Hinged Magnetic Mounting Jig for Tiling Display Installation
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Solution Overview
Problem
Existing methods for manufacturing tiling display devices face challenges such as damage to display devices due to impacts during alignment, misalignment issues, and the need for a secure space behind the wall for operators to perform fastening processes.
Innovation Solution
A mounting jig with a supporting member, jig magnets, a hinge structure, and a guard rail is used to attach and detach display devices from a wall, minimizing impacts and misalignments by securing a safety distance and allowing for easy adjustment of display device positions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a fixing mechanism is disposed on the rear surface of display devices for fastening to a wall, then the display devices can be securely attached, but a space for operators needs to be secured behind the wall part and mechanism tolerance causes misalignment
Solution Approach 1:
The patent inverts the conventional approach by moving the fixing mechanism from the rear surface to the front surface of the display device. The mounting jig with magnets is attached to the front surface, allowing operators to perform fastening operations from the front rather than requiring access to the rear space behind the wall.
Solution Approach 2:
The mounting jig serves as an intermediary tool that bridges the display device and the wall. It includes magnets for attachment, a guard rail for positioning, and a supporting member for structural support, eliminating the need for direct rear-surface fixing mechanisms.
2Ease of operation
If magnets are used to attach the mounting jig to the front surface of the display device, then the operation can be performed on the front surface, but sudden attachment causes impact damage to the display device
Solution Approach 1:
The patent applies beforehand cushioning by introducing a guard rail between the mounting jig and the display device. The guard rail includes a first plate that contacts the display device front surface and a second plate that contacts the supporting member, creating a cushioning structure that prevents direct impact when magnets attach suddenly.
Solution Approach 2:
The guard rail acts as an intermediary element between the mounting jig and the display device. It absorbs and distributes the impact force during attachment, preventing direct transmission of shock to the fragile display device components.
3Ease of repair
If the mounting jig is separated from the display device attached to the wall, then the display device can be accessed for maintenance, but the attractive force between magnets causes the display device to be lifted or detached from the wall
Solution Approach 1:
The patent segments the magnetic attachment function from the wall-fixing function. The mounting jig with magnets is separated from the display device's rear surface magnets, allowing the mounting jig to be detached for maintenance while the display device remains securely attached to the wall through its own magnets.
Solution Approach 2:
The guard rail serves as a mediator that maintains contact with the display device during mounting jig separation. The first plate of the guard rail remains in contact with the display device front surface, preventing the display device from being lifted or detached when the magnetic attraction is released.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution reduces damage to display devices during attachment and detachment, minimizes misalignments, and eliminates the need for a secure space behind the wall, facilitating easier installation, maintenance, and repair of tiling display devices.
Implementation Method 1
a mounting jig including a plurality of jig magnets is attached to the front surface of the display device, so that the display device can be transported and attached to the wall part. That is, the mounting jig may be attached to the front surface of the display device by using attractive forces between the plurality of jig magnets of the mounting jig and the plurality of panel magnets of the display device
Data Source
AI summary
A mounting jig for manufacturing a tiling display device can include a supporting member, a plurality of jig magnets fixed to the supporting member, a hinge structure configured to rotate the plurality of jig magnets, and a guard rail configured to rotate in response to a rotation of the plurality of jig magnets, to reduce damage caused during detachment or attachment. The tiling display device includes a plurality of display devices disposed in the form of tiles. Each of the plurality of display devices includes a plurality of display elements, a plurality of circuits, a plurality of lines and a plurality of parts. The plurality of display elements can be a light emitting diode (LED) or a micro-LED including an n-type semiconductor layer, a p-type semiconductor layer, and a light emitting layer.