Hinged Lateral Brace for Irregular Roof Truss Spacing

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Solution Overview

Problem

Existing lateral braces for roof trusses are bulky to ship and difficult to install, especially when dealing with irregularly spaced or misaligned structural members.

Innovation Solution

An adjustable lateral brace with a horizontal and diagonal member connected by a hinge, fabricated from a metal sheet with fold lines to facilitate on-site adjustment and easy installation, allowing for precise fitting to irregularly spaced structural members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If pre-fabricated lateral braces are used in standard configurations, then installation is straightforward, but they are bulky to ship and difficult to fit to irregularly spaced roof trusses

Engineering Contradiction:
Improveadaptability to irregular spacingVSAvoidshipping volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The lateral brace incorporates a hinge connection that allows the brace to be adjusted to different angles and configurations on-site. This dynamic adjustment capability enables the brace to adapt to irregularly spaced roof trusses while maintaining a compact form for shipping.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The lateral brace is divided into multiple segments connected by hinges, allowing it to be folded into a compact configuration for shipping and then expanded/adjusted to fit various spacing requirements at the construction site.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If adjustable mechanisms are added to accommodate misaligned structural members, then adaptability improves, but device complexity increases

Engineering Contradiction:
Improveadjustability for misalignmentVSAvoidbrace structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The hinge connection provides a simple yet effective adjustable mechanism that allows the lateral brace to accommodate misaligned structural members. The hinge enables angular adjustment without requiring complex mechanisms, maintaining relative simplicity while achieving the desired adaptability.

Inventive Principle:
Principle #15Dynamics

3Volume of moving object

If the brace is made compact for shipping, then shipping efficiency improves, but on-site adjustment capability may be limited

Engineering Contradiction:
Improvecompactness for shippingVSAvoidon-site adjustability
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The hinge connection allows the brace to transition from a compact folded configuration for shipping to an extended and adjustable configuration for installation. This dynamic transformation maintains compactness during transport while enabling full adjustability at the construction site.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The brace is compact for shipping and easy to install, accommodating misaligned structural members, enhancing stability and efficiency in construction.

Implementation Method 1

The pattern may comprise fold lines that have a feature for promoting the folding action during a cold-forming process

Methodology Applied
Scientific EffectCold-forming: Cold-forming

Implementation Method 2

The hinge is an adjustable hinge operatively connecting the horizontal member and the diagonal member

Methodology Applied
Scientific EffectHinge mechanism: Hinge

Data Source

PatentUS12503853B2Adjustable lateral brace
Publication Date: 2025.12.23 CRUMLEY HARVEL
  • US12503853B2 patent drawing
  • US12503853B2 patent drawing
  • US12503853B2 patent drawing

AI summary

An adjustable lateral brace configured for bracing adjacent roof trusses, wall studs, or similar structural elements during construction of residential and light commercial structures. The brace comprises a horizontal member and a diagonal member connected by a living hinge. The brace is shipped to a construction site in a compact configuration in which the horizontal member and vertical member are substantially parallel. The living hinge is activated to dispose the horizontal member and diagonal member at an acute angle adjusted to the spacing of the members to be braced.