Hinged-Lid Grill Accessory for Pizza Cooking Temperature Control

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Solution Overview

Problem

Conventional hinged-lid grills face challenges in maintaining consistent high temperatures for cooking pizzas due to heat loss when the lid is opened, leading to uneven cooking and prolonged cooking times, as heated air escapes and temperature fluctuations occur.

Innovation Solution

An accessory that bridges the gap between the grill base and lid, forming a partially closed cooking chamber with a wedge-shaped profile, featuring a window for food access without heat loss and an optional secondary fuel basket to enhance temperature uniformity, allowing for consistent cooking temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the lid is opened to place or remove food, then access to the cooking chamber is achieved, but heated air escapes and temperature consistency deteriorates

Engineering Contradiction:
ImproveAccess to cooking chamberVSAvoidTemperature consistency
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The lid is divided into two functional zones: a fixed rear portion that remains closed to maintain temperature, and a removable front portion that provides access. This segmentation allows food placement and removal without opening the entire lid, thus preventing heat escape while maintaining operational accessibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A peel or similar tool is used as an intermediary to transfer food into and out of the cooking chamber through the open front portion of the lid. This intermediary mechanism enables food access without requiring full lid opening, thereby preserving thermal consistency within the chamber.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the lid is opened frequently to observe cooking progress, then monitoring is enabled, but heat loss increases and cooking time extends

Engineering Contradiction:
ImproveCooking monitoringVSAvoidCooking time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The lid's front portion can be opened independently to provide a viewing window or access point for monitoring food progress. This allows users to observe cooking status without exposing the entire cooking chamber to ambient air, thereby minimizing heat loss and maintaining cooking time efficiency.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If conventional hinged-lid grilling is used for pizza, then traditional grilling functionality is maintained, but temperature uniformity deteriorates causing uneven cooking

Engineering Contradiction:
ImproveGrilling functionalityVSAvoidTemperature uniformity
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The cooking chamber is effectively segmented into a temperature-controlled main chamber (rear) and an access zone (front). This segmentation creates a thermal buffer that maintains uniform temperature distribution across the cooking surface, ensuring even heat exposure for pizza cooking while preserving traditional grill functionality.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The accessory maintains consistent high temperatures within the cooking chamber, reducing cooking time and ensuring even cooking results by minimizing heat loss and promoting balanced heat distribution.

Implementation Method 1

The accessory maintains consistent high temperatures within the cooking chamber, reducing cooking time and ensuring even cooking results by minimizing heat loss

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

an optional secondary fuel basket to enhance temperature uniformity

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10687667B2Apparatus for converting hinged-lid cooking grills for cooking pizza
Publication Date: 2020.06.23 AFC BUSINESS VENTURES LLC
  • US10687667B2 patent drawing
  • US10687667B2 patent drawing
  • US10687667B2 patent drawing

AI summary

An accessory is provided for adapting cooking grills, especially grills including a hinged lid, for improved cooking of pizzas and other foods. The accessory includes a body adapted to be disposed between the base and lid portions of the cooking grill, the body being configured to mate with an inner surface of the lid and to cooperate with the base and lid portions to define therebetween a substantially-enclosed cooking chamber when the lid is positioned in a partially-closed position between the open and closed positions. A hinged-lid grill including the accessory is provided also.