Hinged Vehicle Lifting Crossbeam for Uneven Load Distribution

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Solution Overview

Problem

Conventional lifting operations using crossbeams face safety issues due to unsafe load distribution, which can lead to injuries, damage, and equipment breakdowns, particularly when there are undesired height differences between lifting devices.

Innovation Solution

A multipurpose crossbeam with hingedly connected carrier receivers to a carrier beam, allowing for stable and robust load distribution, and optionally including features like carrier shafts, side legs, and load indicators to ensure safe and flexible lifting operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional rigid connections are used between carrier receivers and carrier beam, then structural strength is improved, but load distribution safety deteriorates due to height differences between lifting devices

Engineering Contradiction:
Improvestructural strengthVSAvoidload distribution safety
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies the dynamics principle by replacing rigid fixed connections with hinged connections between the carrier receivers and carrier beam. This allows the structure to adapt dynamically to height differences between lifting devices, enabling automatic load redistribution while maintaining structural integrity during lifting operations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the connection parameter from rigid to hinged, allowing angular adjustment between carrier receivers and carrier beam. This parameter change enables the system to accommodate vertical position variations of lifting devices while maintaining safe load distribution through controlled mechanical movement.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If fixed rigid crossbeam structure is used, then manufacturing simplicity is improved, but adaptability to different lifting scenarios deteriorates

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to lifting scenarios
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

By introducing hinged connections instead of rigid welds or bolts, the crossbeam gains adaptive capability while maintaining relatively simple manufacturing processes. The hinged joints allow the structure to adjust to various lifting configurations and height differences without requiring complex adjustable mechanisms.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If carrier receivers are rigidly connected to carrier beam, then structural stability is improved, but risk of point loads and load peaks increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidpoint loads and load peaks
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The hinged connection creates a dynamic system that can redistribute loads in real-time based on the actual positions of lifting devices. When height differences occur, the hinges allow rotational adjustment that prevents concentration of forces at single points, thereby eliminating harmful point loads while maintaining overall structural stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The hinged connection acts as a pre-designed protective mechanism that cushions against improper load application. Before harmful point loads can develop, the hinge allows controlled movement that redistributes forces, preventing the formation of dangerous load peaks that could compromise structural integrity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides safe and stable lifting by preventing undesired point loads and load peaks, reducing the risk of injuries and equipment damage, and enhancing flexibility in lifting various vehicles.

Implementation Method 1

the one or more carrier receivers are hingedly connected to the carrier beam

Methodology Applied
Scientific EffectHinge mechanism: Hinge

Data Source

PatentUS20260015213A1Multipurpose Crossbeam for Lifting a Vehicle, Lifting System Provided Therewith, and Method for Lifting a Vehicle
Publication Date: 2026.01.15 STERTIL
  • US20260015213A1 patent drawing
  • US20260015213A1 patent drawing
  • US20260015213A1 patent drawing

AI summary

The present invention relates to multipurpose crossbeam for lifting a vehicle, lifting system provided therewith, and method for lifting a vehicle.The multipurpose crossbeam according to the invention includesa carrier beam;one or more vehicle supports that are provided to the carrier beam and are configured for engaging the vehicle; andone or more carrier receivers that are configured for receiving one or more carrier legs of a lifting device, wherein the one or more carrier receivers are hingedly connected to the carrier beam.