Hingeless Knee Brace with Force Straps for Joint Unloading

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Solution Overview

Problem

Conventional knee braces for treating compartmental osteoarthritis are bulky, difficult to configure, and uncomfortable due to their hinge mechanism, which limits unloading effectiveness and generates undesirable rotational forces.

Innovation Solution

A knee brace design featuring multiple force straps intersecting posterior to the knee's axis, with breathable spacer elements and a hingeless structure to distribute pressure evenly and minimize rotational forces, allowing for greater unloading without increasing pressure on the knee.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a hinge mechanism is used to apply valgus moment, then the knee can be unloaded, but the brace becomes bulky and generates undesirable rotational forces

Engineering Contradiction:
Improvevalgus moment applicationVSAvoidhinge mechanism complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The patent removes the hinge mechanism entirely from the brace design. Instead of using a hinge to apply the valgus moment, the invention uses a force strap system that applies force directly to the knee joint, eliminating the bulky hinge component while maintaining the unloading function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical hinge system with a different mechanical approach using force straps and a three-point bending system. This substitution eliminates the rotational forces generated by the hinge while maintaining the ability to apply the necessary valgus moment for knee unloading.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Force

If force strap tension is increased to improve unloading, then more valgus moment is applied, but the hinge is pressed against the knee reducing effectiveness

Engineering Contradiction:
Improveunloading forceVSAvoidbrace effectiveness
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

By removing the hinge mechanism, the patent eliminates the problem where increased force strap tension causes the hinge to press against the knee. The force strap system without a hinge allows tension to be applied directly without the counteracting force from the hinge-knee contact.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent converts the harmful effect of hinge-knee contact into a beneficial design by eliminating the hinge entirely. The force strap system is designed to apply force in a way that naturally avoids counteracting forces, turning the potential harm of mechanical contact into a clean, effective force application system.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Stability of the object's composition

If a bulky hinge is used to provide stability, then the knee is supported, but the brace becomes uncomfortable and difficult to configure

Engineering Contradiction:
Improveknee stabilityVSAvoidbrace configuration
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent removes the bulky hinge mechanism that caused configuration difficulties. The stability function is maintained through a different mechanism using force straps and a three-point bending system that provides stability without requiring complex hinge assembly or adjustment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent divides the stability function into separate components: the force straps provide the valgus moment, while the three-point bending system provides the stability. This segmentation allows each component to be simpler and easier to configure than an integrated hinge system.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8864692B2Knee brace and method for securing the same
Publication Date: 2014.10.21 OSSUR HF
  • US8864692B2 patent drawing
  • US8864692B2 patent drawing
  • US8864692B2 patent drawing

AI summary

A brace includes a frame having first and second sections defined by a clearance, a rotary ratcheting mechanism connected to the frame, and an elongate tensioning element having a first end secured to the ratcheting mechanism and a second end connected to the frame. The ratcheting mechanism is configured for unidirectional incremental adjustment in distance in a first direction of the second end of the tensioning element relative to the ratcheting mechanism, and includes a release device configured to release the tensioning element relative to the ratcheting mechanism in a second direction relative to the ratcheting mechanism.