Hip Screw Assembly with Selectable Compression Stops

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Solution Overview

Problem

Current hip fracture reduction devices face challenges such as screw backout, cutout, and difficulty in achieving precise implantation, requiring complex tools and multiple inventory items for varying configurations.

Innovation Solution

A hip screw assembly with a lag screw and barrel system that allows for selectable compression, anti-rotation features, and interchangeable components, including a key and key screw for rotational control, enabling the same lag screw and barrel to be used with or without keying, and varying compression settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the lag screw is allowed to slide freely in the barrel for compression, then compression across the fracture site is achieved, but the screw may back out laterally or cut out medially

Engineering Contradiction:
Improvecompression forceVSAvoidscrew stability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent applies preliminary anti-action by providing stops positioned within the barrel that preemptively prevent the lag screw from moving beyond safe limits. The first stop prevents lateral backout by limiting how far the screw can move away from the femoral head, while the second stop prevents medial cutout by limiting how far the screw can advance into the femur. These stops are installed before surgery to pre-establish boundaries that prevent harmful movements while allowing necessary compression.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent implements preliminary action by pre-configuring the barrel with adjustable stops that can be set to specific positions before the surgical procedure. The stops are positioned at predetermined distances from the lateral end of the barrel, allowing the surgeon to select appropriate compression limits in advance. This preliminary configuration ensures that the screw movement is controlled within safe parameters while enabling the desired compression effect.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If different lag screws or barrels are used to provide rotation control, then anti-rotation is achieved, but inventory complexity and device selection difficulty increase

Engineering Contradiction:
Improveanti-rotation controlVSAvoiddevice configurability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by making the anti-rotation feature adjustable rather than fixed. The key can be positioned at different locations along the lag screw, and the keyed configuration can be selected based on the specific surgical requirements. This dynamic adaptability allows the same barrel and screw components to provide rotation control when needed while maintaining the ability to allow rotation when appropriate, eliminating the need for multiple specialized inventory items.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements universality by designing a single barrel and lag screw system that can perform multiple functions depending on configuration. The same components can be used with or without the keying feature engaged, allowing the device to provide either rotation control or free rotation as clinically indicated. This multi-functionality reduces inventory requirements while maintaining the ability to address different fracture types and surgeon preferences.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, accurate, and versatile fixation of femoral fractures by providing rotational control, reducing inventory needs and allowing for customizable compression and anti-rotation options, thereby minimizing complications like screw backout and cutout.

Implementation Method 1

The lag screw is permitted to slide within the barrel a selected distance to provide compression of the fracture site

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

The key and key screw engage with keyways in the barrel and lag screw respectively to prevent rotation of the lag screw within the barrel

Methodology Applied
Scientific EffectMechanical Fastening: Mechanical Fastener

Data Source

PatentUS8177786B2Orthopaedic trauma hip screw assembly and associated method
Publication Date: 2012.05.15 ZIMMER GMBH
  • US8177786B2 patent drawing
  • US8177786B2 patent drawing
  • US8177786B2 patent drawing

AI summary

A hip screw assembly for fixation of a fractured femur is provided. The hip screw assembly includes a screw for engagement with the femur. The hip screw assembly also includes a barrel defining a cavity in the barrel. The barrel is fixedly secured to the plate. The screw including a portion thereof fitted in the cavity of the barrel. The hip screw assembly also includes a stop positionable in the barrel. The stop provides a limit on the movement of said screw in said barrel. The screw and the barrel have a first arrangement between each other in which the screw slides in the cavity of said barrel a first selectable predetermined distance and a second arrangement in which the screw slides a second selectable predetermined distance. The second distance is greater than the first distance.