Modular Hip Trial Collet for Anteversion Angle Locking

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Solution Overview

Problem

Current modular hip replacement systems lack precision in replicating the anatomic anteversion rotational angle of the femur, leading to limitations in rotational stability and increased surgical complexity due to the need for discrete angle adjustments and insufficient coupling between trial and distal body components.

Innovation Solution

A modular hip implant kit with a proximal trial housing and a resiliently collapsible collet that allows full 360-degree rotation and angular locking of the distal implant, providing stable coupling and enabling precise anteversion angle adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If discrete angle adjustments are used in modular hip replacement systems, then the device complexity is reduced, but the measurement precision of the anteversion angle is compromised

Engineering Contradiction:
Improveanteversion angle precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A laser alignment system serves as an intermediary between the surgical anatomy and the prosthesis components. The system uses laser markers placed on bony landmarks (greater trochanter, femoral shaft) to define the anteversion angle, and a prosthesis with a laser indicator that can be aligned with these markers. This intermediary optical system enables precise angular measurement without requiring complex mechanical adjustment mechanisms in the prosthesis itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a resiliently collapsible collet is used to couple the proximal trial to the distal body, then the reliability of the coupling is improved, but the device complexity increases

Engineering Contradiction:
Improvecoupling stabilityVSAvoidtrial assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The collet's physical state is changed from collapsed to expanded through parameter changes in its structural configuration. The collet features radially extending arms that can transition between a compressed state (during insertion) and an expanded state (during locking). This parameter change enables the collet to grip the distal body securely while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If full 360-degree rotation is allowed during trial assembly, then the adaptability of the system is improved, but the control of rotational positioning becomes more difficult

Engineering Contradiction:
Improverotational adjustment rangeVSAvoidrotational positioning ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system incorporates visual feedback through laser indicators and alignment markers. The proximal trial assembly includes a laser indicator that projects or aligns with laser markers defined on the distal body and patient anatomy. This feedback mechanism allows the surgeon to rotate the proximal trial through 360 degrees and visually determine the correct anteversion angle position, making the unlimited rotation advantageous rather than problematic.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables accurate evaluation and replication of the femur's anatomic anteversion angle, enhancing rotational stability and reducing the complexity of the surgical procedure by allowing continuous and precise adjustments.

Implementation Method 1

a collapsing member for engaging the portion of the distal implant and for forcing the top surface portion of the collet toward the bottom surface portion of the collet along a first axis, thereby forcing the outer wall portion in a direction generally perpendicular to the first axis

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Implementation Method 2

contacting the wall of the bore with the outer wall portion of the collet such that the distal implant is angularly locked to the proximal trial housing

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS7951205B2Modular proximal body trial
Publication Date: 2011.05.31 DEPUY PROD INC
  • US7951205B2 patent drawing
  • US7951205B2 patent drawing
  • US7951205B2 patent drawing

AI summary

A system and method for trialing a modular hip replacement system permits evaluation and replication of the anatomic anteversion rotational angle of the femur. In one embodiment, a femoral hip implant kit includes at least one distal implant and a plurality of femoral heads, each of the plurality of femoral heads having a diameter different from the diameter of the other of the plurality of femoral heads. The kit includes a proximal trial housing with a bore within the housing, the bore configured to receive a portion of the distal implant, a collet located within the bore, the collet including an outer wall portion extending between a top surface portion and a bottom surface portion, a collapsing member for engaging the portion of the distal implant and for forcing the top surface portion of the collet toward the bottom surface portion of the collet along a first axis.