Hitch Ball and Coupler Tracking for Stable Trailer Alignment

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Solution Overview

Problem

Hitching a trailer to a vehicle is a difficult and time-consuming process due to the lack of direct sight lines between the hitch ball and coupler, requiring repeated maneuvers and potential contact with the trailer.

Innovation Solution

A hitch assist system that includes a steering system, braking system, and imaging system, with a controller that estimates the distance between the hitch ball and coupler using pixel-domain comparison, adjusting the vehicle's path to align the two components coaxially.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a pixel-domain comparison is used to estimate distance between hitch ball and coupler, then alignment precision is improved, but tracking jumps occur when distance is less than threshold

Engineering Contradiction:
Improvedistance estimation precisionVSAvoidtracking stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system dynamically switches between two distance estimation methods based on the current distance threshold. When distance is greater than the threshold, traditional feature-based tracking is used. When distance is less than the threshold, pixel-domain comparison is activated. This dynamic adaptation resolves the contradiction by using the appropriate method for each operational phase, maintaining both precision and stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameter (distance estimation algorithm) based on the distance threshold condition. By monitoring the distance parameter and switching algorithms accordingly, the system optimizes measurement precision at close range while maintaining tracking stability at longer ranges, effectively resolving the contradiction between precision and reliability.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the vehicle maneuvers closer to align the hitch ball with the coupler, then alignment is improved, but the risk of contact with the trailer increases

Engineering Contradiction:
Improvealignment precisionVSAvoidrisk of contact
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system continuously monitors the distance between the hitch ball and coupler using image processing and provides real-time feedback to the control system. This feedback loop enables precise control of the vehicle's approach, allowing the system to achieve accurate alignment while preventing excessive closing that would cause contact. The feedback mechanism resolves the contradiction by maintaining optimal distance for alignment without exceeding safe limits.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system replaces manual mechanical alignment operations with an automated vision-based control system. The imaging system and controller work together to automatically maneuver the vehicle into precise alignment, eliminating the need for repeated manual trial-and-error maneuvers. This substitution reduces both the time required and the risk of contact, resolving the contradiction between alignment precision and safety.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If manual alignment maneuvers are performed without visual feedback, then system simplicity is maintained, but time consumption and operator skill requirements increase

Engineering Contradiction:
Improvesystem simplicityVSAvoidhitching time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The system provides self-service alignment by using its own imaging system to automatically detect the relative positions of the hitch ball and coupler, calculate the required maneuvers, and execute the alignment without external assistance. This self-service capability dramatically reduces the time required for hitching and eliminates the need for repeated manual intervention, while the automated nature keeps the overall system architecture relatively simple.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The imaging system acts as an intermediary between the vehicle's position and the alignment goal. Instead of relying on direct visual feedback from the operator, the imaging system captures images, processes them to determine relative positions, and translates this information into control commands. This intermediary function bridges the gap between simple system architecture and automated precise alignment, reducing time consumption while maintaining reasonable system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11851061B2Prevention of trailer coupler tracking jump during hitch assist operation
Publication Date: 2023.12.26 FORD GLOBAL TECH LLC
  • US11851061B2 patent drawing
  • US11851061B2 patent drawing
  • US11851061B2 patent drawing

AI summary

A hitch assist system for a vehicle comprises an imaging system that receives image data of a hitch ball and trailer coupler, and a controller. The controller estimates a distance between a point on each of the hitch ball and trailer coupler. The points are parallel to a plane defined by a surface beneath the hitch ball and trailer coupler. The controller tracks the distance with a pixel-domain comparison between each of the points responsive to the distance being less than a first threshold, and maneuvers, via steering and braking systems, the vehicle along a path such that the distance is indicative of the points being coaxial.