HMAP Coated Particulates Mitigate Scale Buildup

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Solution Overview

Problem

Scale buildup in subterranean formations and production equipment during hydrocarbon production leads to reduced permeability and equipment corrosion, requiring costly and time-consuming remedial operations.

Innovation Solution

The use of hydrophobically modified amine-containing polymers (HMAPs) to coat surfaces and particulates, inhibiting scale formation and reducing the frequency of remedial operations by forming a protective barrier against mineral deposits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If scale buildup occurs in subterranean formation and production equipment, then mineral deposits accumulate on surfaces, but permeability decreases and equipment lifetime is reduced

Engineering Contradiction:
Improveequipment lifetimeVSAvoidscale buildup
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The polymer coating is applied to equipment surfaces and proppant particles before scale can form, creating a preventive protective barrier that stops mineral deposits from adhering to surfaces in the first place

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A polymer coating acts as an intermediary layer between the scale-forming environment and the equipment surfaces, preventing direct contact and adhesion between scale minerals and metal surfaces

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If remedial operations are performed to remove scale buildup, then scale is cleaned from equipment, but operations are time-consuming and costly

Engineering Contradiction:
Improvescale removal operationsVSAvoidtime for remedial operations
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The polymer coating is applied in advance to prevent scale accumulation, eliminating or reducing the need for subsequent time-consuming remedial cleaning operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protective coating continuously self-regenerates and maintains itself on equipment surfaces, providing ongoing scale prevention without requiring external intervention or maintenance operations

Inventive Principle:
Principle #25Self-service

3Productivity

If scale buildup occurs in formation, then mineral deposits accumulate, but permeability is reduced

Engineering Contradiction:
Improvehydrocarbon productionVSAvoidformation permeability reduction
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Proppant particles are pre-coated with the polymer before being placed in fractures, creating immediate protection that prevents scale from blocking flow paths and maintains permeability throughout production

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A thin flexible polymer film coats the proppant particles, creating a low-friction surface that prevents scale adhesion while maintaining the structural integrity and flow-conducting properties of the proppant pack

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

HMAPs effectively mitigate scale buildup, maintaining formation permeability and extending equipment lifespan by reducing the need for frequent and costly scale removal operations.

Implementation Method 1

HMAPs effectively mitigate scale buildup, maintaining formation permeability

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

hydrophobically modified amine-containing polymers (HMAPs) to coat surfaces and particulates

Methodology Applied
Scientific EffectHydrophobic modification: Hydrophobe

Data Source

PatentUS9863220B2Hydrophobically modified amine-containing polymers for mitigating scale buildup
Publication Date: 2018.01.09 HALLIBURTON ENERGY SERVICES INC
  • US9863220B2 patent drawing
  • US9863220B2 patent drawing
  • US9863220B2 patent drawing

AI summary

Hydrophobically modified amine-containing polymers (“HMAP”) may be useful in mitigating scale buildup in a subterranean formation. For example, a method may include preparing a treatment fluid that comprises a base fluid and a plurality of HMAP-coated particulates that comprise particulates at least partially coated with an HMAP, wherein the HMAP comprises a plurality of hydrophobic modifications on an amine-containing polymer; introducing the treatment fluid into a wellbore penetrating a subterranean formation; forming a particulate pack that comprises at least some of the HMAP-coated particulates; and inhibiting scale buildup on the HMAP-coated particulates.