One-Dimensional Retro Reflective Array for HMD Optical Folding

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Solution Overview

Problem

Conventional head-mounted displays (HMDs) are bulky and expensive due to the need for a two-dimensional reflective array and an additional beam splitter to fold images away from the source, complicating the design and increasing cost.

Innovation Solution

A one-dimensional retro reflective array is used, which deflects images along one axis while reflecting them in a perpendicular axis, eliminating the need for a beam splitter and allowing for a more compact design by using a partially reflective material coated with micro-prisms or dielectric layers, and is tilted to direct images onto the user's eye.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a two-dimensional reflective array and beam splitter are used to fold images away from the source, then the image can be reflected back to the point of origin in both horizontal and vertical axes, but the HMD becomes more complicated, bulky and expensive

Engineering Contradiction:
Improveimage reflection accuracyVSAvoidHMD structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the beam splitter component from the conventional HMD optical path. By using a one-dimensional reflective array that directly deflects light at a different angle, the system removes the unnecessary beam splitter while maintaining the core function of reflecting images to the user's eye.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a one-dimensional reflective array as an intermediary optical element that performs both reflection and deflection functions. This single component replaces the two-component system (two-dimensional reflective array + beam splitter), simplifying the overall structure while achieving the same optical effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a two-dimensional reflective array and beam splitter are used to fold images away from the source, then the image can be reflected back to the point of origin in both horizontal and vertical axes, but the HMD becomes bulkier

Engineering Contradiction:
Improveimage reflection accuracyVSAvoidHMD volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent extracts and eliminates the beam splitter component from the conventional HMD optical path. By using a one-dimensional reflective array that directly deflects light at a different angle, the system removes the unnecessary beam splitter while maintaining the core function of reflecting images to the user's eye.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the reflection and deflection functions into a single one-dimensional reflective array component. This consolidation eliminates the need for separate beam splitter and reflective array components, reducing the overall volume and simplifying the HMD structure.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If a two-dimensional reflective array and beam splitter are used to fold images away from the source, then the image can be reflected back to the point of origin in both horizontal and vertical axes, but the HMD becomes more expensive

Engineering Contradiction:
Improveimage reflection accuracyVSAvoidHMD manufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts and eliminates the beam splitter component from the conventional HMD optical path. By using a one-dimensional reflective array that directly deflects light at a different angle, the system removes the unnecessary beam splitter while maintaining the core function of reflecting images to the user's eye.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the reflection and deflection functions into a single one-dimensional reflective array component. This consolidation eliminates the need for separate beam splitter and reflective array components, reducing the overall volume and simplifying the HMD structure.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If a one-dimensional retro reflective array is used to deflect images along one axis, then the design is simplified and bulk is reduced, but the image must be deflected at a different angle than conventional two-dimensional arrays

Engineering Contradiction:
ImproveHMD structure complexityVSAvoidoptical alignment requirements
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent changes the operational parameter of the reflective array from two-dimensional reflection (reflecting back to the point of origin in both horizontal and vertical axes) to one-dimensional deflection (deflecting at a different angle). This parameter change simplifies the overall device structure while requiring adjusted optical alignment to achieve the desired deflection angle.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the HMD design, reduces bulk, and eliminates the need for a beam splitter, enabling more flexible packaging and improved image projection without compromising image quality, allowing for both virtual and real-world image combination in a mixed reality display.

Implementation Method 1

a reflective array that retro-reflects along one axis (herein referred to as a one-dimensional retro reflective array) for receiving the image through the optical lens at a first angle with respect to the display, and deflecting the received image at a second angle different than the first angle with respect to the display to project the image onto an eye of the user

Methodology Applied
Scientific EffectRetro-reflection: Retroreflector

Implementation Method 2

the one-dimensional retro reflective array is coated with partially reflective material to perform selective reflection and transmission based on at least one of light polarization and light wavelength

Methodology Applied
Scientific EffectSelective reflection: Reflection

Implementation Method 3

an optical lens for collimating the projected virtual image

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 4

The reflective vertical micro-prisms reflecting the image in a horizontal axis onto the eye of the user

Methodology Applied
Scientific EffectRefraction: Prism

Data Source

PatentUS8837051B1Head mounted display with a roof mirror array fold
Publication Date: 2014.09.16 HARRIS CORP
  • US8837051B1 patent drawing
  • US8837051B1 patent drawing
  • US8837051B1 patent drawing

AI summary

The present invention includes a head mounted display (HMD) worn by a user. The HMD includes a display projecting an image through an optical lens. The HMD also includes a one-dimensional retro reflective array receiving the image through the optical lens at a first angle with respect to the display and deflecting the image at a second angle different than the first angle with respect to the display. The one-dimensional retro reflective array reflects the image in order to project the image onto an eye of the user.