HMD Optical Imaging Spacer Structure for Stray Light and Assembly

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Solution Overview

Problem

Existing optical imaging systems for head-mounted display devices face challenges in assembly precision and stray light issues due to the design of lenses with convex surfaces, which complicate adherence and affect user visual experience.

Innovation Solution

An optical imaging system with a spacer that supports a display screen and lens, featuring a main support surface and an avoidance surface to facilitate assembly and prevent stray light, using convex portions and step surfaces to manage light reflection effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a lens with convex surfaces is used to correct field curvature, then optical imaging quality is improved, but assembly difficulty increases and adherence becomes inconvenient

Engineering Contradiction:
Improveoptical imaging qualityVSAvoidassembly difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

A spacer component is introduced as an intermediary between the lens and the display screen assembly. The spacer includes a support surface that contacts the lens and a positioning structure that interfaces with the display screen, thereby mediating the assembly process and simplifying the adherence of convex-lensed components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The optical imaging system is segmented into distinct functional modules: the display screen, the spacer (with support surface and positioning structure), and the lens. This segmentation allows each component to be optimized independently and simplifies the overall assembly process by breaking down the complex integration of convex-lensed components.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If a lens with convex surfaces is used to correct field curvature, then optical imaging quality is improved, but stray light increases and visual experience deteriorates

Engineering Contradiction:
Improveoptical imaging qualityVSAvoidstray light
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The spacer structure, which was initially introduced to solve assembly difficulties, is designed to also address stray light issues. The positioning structure and support surface configuration inadvertently create light-blocking features that prevent stray light from reaching the user's eye, converting an assembly solution into a dual-purpose component that also eliminates harmful optical interference.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Manufacturing precision

If upper and lower surfaces of lenses are both convex surfaces, then field curvature is corrected, but adherence becomes inconvenient and assembly accuracy decreases

Engineering Contradiction:
Improvefield curvature correctionVSAvoidassembly accuracy
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The spacer acts as a mediator that provides a stable reference surface for the convex lens while maintaining precise positioning relative to the display screen. This intermediary structure enables accurate assembly by decoupling the lens positioning function from the display screen interface, thereby improving assembly accuracy despite the complex convex lens geometry.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20260056416A1Optical imaging system and head-mounted display device
Publication Date: 2026.02.26 MATRIXED REALITY TECH CO LTD
  • US20260056416A1 patent drawing
  • US20260056416A1 patent drawing
  • US20260056416A1 patent drawing

AI summary

Embodiments of the present disclosure disclose an optical imaging system. A specific implementation is: an optical imaging system including: a spacer, a display screen, and a lens. The spacer has a central through hole. The spacer is provided with a first side and a second side on two sides in a thickness direction thereof. The second side has a main support surface and an avoidance surface extending from the main support surface to an edge defining the central through hole. The display screen is arranged on the first side. The lens has a main lens body and an outer edge portion connected to the main lens body. The main lens body is provided with outer convex portions on both sides in a thickness direction thereof, and an outer surface of each outer convex portion is at least partially higher than an outer surface of the outer edge portion on a corresponding side.