HMD Support Assembly with Vapor-Permeable Spacer

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Solution Overview

Problem

Perspiration management in Head-Mounted Display (HMD) devices is challenging due to the need for adequate support without excessive pressure, which increases perspiration accumulation and discomfort, as conventional support pads are non-breathable and restrict airflow.

Innovation Solution

A perspiration dissipating support assembly that distributes supporting forces over a large area of the head while using a vapor-permeable spacer and wicking layer to facilitate the evaporation of both liquid and vapor perspiration, preventing condensation and heat buildup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If the size of support pads is increased to cover a larger area of the user's head, then the amount of pressure exerted on the user decreases, but airflow is inhibited causing perspiration to accumulate

Engineering Contradiction:
Improvepressure on user's headVSAvoidperspiration accumulation
Core Design Contradiction:
Stress or pressureVSObject-affected harmful factors

Solution Approach 1:

The support assembly incorporates a vapor-permeable spacer with porous structure that allows airflow through the support pad while maintaining structural integrity. This porous material enables perspiration to escape through the pad rather than accumulate, resolving the contradiction between needing large contact area for pressure distribution and requiring airflow for perspiration management.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The support assembly uses a composite structure combining a vapor-permeable spacer with a wicking layer. The spacer provides structural support and airflow channels, while the wicking layer actively transports perspiration away from the user's head. This composite material approach allows the large support pad to both distribute pressure and manage perspiration effectively.

Inventive Principle:
Principle #40Composite materials

2Stress or pressure

If conventional non-breathable materials are used for large support pads, then supporting forces are distributed over large area, but perspiration is trapped against the user's skin

Engineering Contradiction:
Improvepressure distributionVSAvoidheat buildup and perspiration trapping
Core Design Contradiction:
Stress or pressureVSObject-generated harmful factors

Solution Approach 1:

Replacing conventional non-breathable materials with a vapor-permeable spacer creates a porous structure that allows perspiration vapor and liquid to pass through the support pad. This maintains the pressure distribution benefit of large pads while eliminating the harmful effect of trapping perspiration and heat against the user's skin.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention extracts the harmful trapping function from the support pad by introducing a dedicated vapor-permeable layer that actively removes perspiration. The wicking layer extracts liquid perspiration from the contact surface and transports it through the porous structure to the exterior, separating the support function from the perspiration management function.

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If thick and resilient absorbent materials are used to cover support assemblies, then perspiration is absorbed and held, but airflow is restricted and heat is held against the user's skin increasing perspiration rates

Engineering Contradiction:
Improveperspiration absorptionVSAvoidincreased perspiration rate due to heat retention
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The vapor-permeable spacer uses a porous structure that provides controlled absorption and rapid evaporation pathways. Unlike thick resilient materials that trap moisture, the porous structure allows perspiration to be absorbed at the contact surface and quickly transported through the material matrix to the exterior where it evaporates, maintaining airflow and preventing heat buildup.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The support assembly leverages phase transition by facilitating the evaporation of absorbed perspiration. The porous structure and wicking layer transport liquid perspiration to regions where it can evaporate, using the latent heat of vaporization to cool the user's skin rather than retaining heat, thus reducing perspiration rates.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces perspiration accumulation and discomfort by enhancing airflow and heat dissipation, maintaining the HMD's position without pressure-related issues and improving user comfort.

Implementation Method 1

a wicking layer having an inner surface that contacts the skin on the user's head and an outer surface that is opposite the inner surface and, therefore, faces away from the user's head

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

configurations of the support assembly described herein are specifically adapted to wick liquid-perspiration away from the user's head and/or to allow sufficient breathability so that vapor perspiration easily escapes into the ambient environment

Methodology Applied
Scientific EffectVapor permeation: Permeation

Implementation Method 3

the technologies described herein are not limited to absorbing and holding onto the user's perspiration during operation. Furthermore, as compared to conventional support assemblies for the heat generating portions of HMD devices, the disclosed technologies increase airflow to the user's skin thereby removing heat from the user's skin and decreasing perspiration rates

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS10606083B2Perspiration dissipating support assembly for head-mounted display devices
Publication Date: 2020.03.31 MICROSOFT TECHNOLOGY LICENSING LLC
  • US10606083B2 patent drawing
  • US10606083B2 patent drawing
  • US10606083B2 patent drawing

AI summary

A perspiration dissipating support assembly for head-mounted-display (HMD) devices. Variations of the perspiration dissipating support assembly disclosed herein enable supporting forces for an HMD device to be spread over a large portion of a user's head while facilitating dissipation of both liquid perspiration and vapor perspiration via respective dedicated dissipation mechanisms. In some embodiments, the perspiration dissipating support assembly includes a vapor-permeable contact layer that contacts the user's head and a vapor-permeable spacer that provides a Moisture Vapor Transmission Rate on the order of several times greater than that of the vapor-permeable contact layer. The vapor-permeable contact layer may have wicking properties that tend to draw perspiration (e.g., via capillary action resulting from a particular technical-weave pattern) away from the user's head and into the vapor-permeable spacer through which the perspiration evaporates into the ambient environment. The vapor-permeable spacer may be a three-dimensional fabric and/or an open-cell foam.