Holding Frame With Integrated Projections For Plug Connectors

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Solution Overview

Problem

Existing holding frames for plug connector modules are costly and complex to produce due to the need for additional steps like inserting limiting posts, which also limit the flexibility in earthing contact positioning, and may compromise mechanical stability during installation.

Innovation Solution

A holding frame design with two articulated halves and laterally closed recesses in the side parts, featuring projections and recesses in the fastening sections to prevent lateral displacement, allowing for simplified production and flexible earthing contact placement without requiring special tools for assembly or disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If limiting posts are inserted to prevent axial displacement of side parts, then mechanical stability is improved, but device complexity and production cost increase

Engineering Contradiction:
Improvemechanical stabilityVSAvoidproduction complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent removes the limiting posts from the structure entirely. Instead of inserting separate posts to prevent axial displacement, the design uses the fastening ends themselves with integrated projections that perform the same function, thereby simplifying the device and reducing production steps while maintaining mechanical stability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the function of limiting posts with the fastening ends. The projections at the fastening ends serve dual purposes: providing the fastening function and simultaneously preventing axial displacement of side parts, eliminating the need for separate limiting posts

Inventive Principle:
Principle #5Merging (Combining)

2Stability of the object's composition

If limiting posts are used to prevent axial displacement, then mechanical stability is improved, but production time and cost increase due to additional insertion steps

Engineering Contradiction:
Improvemechanical stabilityVSAvoidproduction efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The projections are pre-formed as integral parts of the fastening ends during the molding process. This preliminary action eliminates the need for subsequent insertion steps, allowing the holding frame to be produced more efficiently while still providing the necessary mechanical stability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

By removing the limiting posts entirely and using integrated projections instead, the patent eliminates the additional insertion step from the production process, thereby improving production efficiency and reducing manufacturing time

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If the holding frame uses a simple design without additional components, then production is simplified, but axial displacement of side parts cannot be prevented

Engineering Contradiction:
Improveproduction simplicityVSAvoidmechanical stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent merges the fastening function with the displacement prevention function into a single integrated structure. The projections at the fastening ends simultaneously provide fastening capability and prevent axial displacement, achieving both simplicity and mechanical stability without requiring separate components

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10516239B2Holding frame and method for producing same
Publication Date: 2019.12.24 HARTING ELECTRIC GMBH & CO KG
  • US10516239B2 patent drawing
  • US10516239B2 patent drawing
  • US10516239B2 patent drawing

AI summary

Provided is a holding frame for holding plug connector modules and for installing in plug connector casings or for screwing onto wall surfaces, wherein the plug connector modules are inserted into the holding frame and a holding arrangement on the plug connector modules cooperate with recesses provided on opposite side parts of the holding frame. Also, to allow simplified and/or less cost-intensive production with additional flexibility regarding the positioning or omission of earthing contacts, without compromising safe handling of the holding frame, one frame half has a projection in at least one fastening section, which protrudes in the direction of the other frame half and which engages with a recess in the fastening section of the other frame half in such a way that any lateral displacement of the side parts is prevented.