Hole Injection Layer Uniformity in Organic Electroluminescent Displays

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Solution Overview

Problem

Conventional organic electroluminescent display (OELD) devices suffer from non-uniform luminance and reduced lifetime due to the uneven surface of the hole injection layer caused by un-uniformly arranged crystallizable materials, leading to defects and current concentration issues.

Innovation Solution

Incorporating a hole transporting material into the hole injection layer alongside a crystallizable hole injection material, with a controlled volumetric ratio, to form a more uniform surface and prevent over-crystallization, thereby improving the hole injection layer's properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a crystallizable hole injection material is used in the hole injection layer, then hole injection efficiency is improved, but the surface becomes uneven due to un-uniform grain arrangement, causing non-uniform luminance and current concentration

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidsurface uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The hole injection layer is formed as a composite material comprising a crystallizable hole injection material and a hole transporting material. This composite structure allows the crystallizable material to provide efficient hole injection while the hole transporting material fills the spaces between grains and prevents over-crystallization, thereby maintaining surface uniformity and preventing current concentration defects

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different regions of the hole injection layer are given different functions: the crystallizable hole injection material forms grains that provide efficient hole injection pathways, while the hole transporting material is distributed throughout to prevent over-crystallization and maintain surface uniformity. This local differentiation of material properties resolves the contradiction between injection efficiency and surface uniformity

Inventive Principle:
Principle #3Local quality

2Reliability

If the hole injection layer is formed with only crystallizable material, then hole injection performance is enhanced, but grain protrusion occurs leading to defects and reduced device lifetime

Engineering Contradiction:
Improvehole injection performanceVSAvoiddevice lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The hole transporting material is incorporated into the hole injection layer to preemptively prevent over-crystallization and grain protrusion before they can occur. This preliminary protective action within the layer composition prevents the formation of defects that would otherwise reduce device lifetime, while still allowing the crystallizable material to provide its hole injection benefits

Inventive Principle:
Principle #9Preliminary anti-action

3Productivity

If the hole injection layer has high crystallinity for better hole injection, then emission efficiency improves, but driving voltage increases due to current concentration at grain boundaries

Engineering Contradiction:
Improveemission efficiencyVSAvoiddriving voltage
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The hole transporting material acts as an intermediary substance distributed within the hole injection layer. It mediates between the crystallizable hole injection material grains, providing alternative pathways for hole transport that bypass the high-resistance grain boundaries. This reduces current concentration effects and lowers the driving voltage required, while the crystallizable material maintains its emission efficiency benefits

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in uniform brightness and extended lifetime of the OELD device by preventing grain protrusion and current concentration defects, enhancing emission efficiency and reducing driving voltage.

Implementation Method 1

a hole injection layer, a hole transporting layer, an emission material layer, an electron transporting layer, and an electron injection layer in order

Methodology Applied
Scientific EffectHole transport: Conduction (electrical)

Implementation Method 2

emit light by injecting electrons from a cathode and holes from an anode into an emission material layer, combining the electrons with the holes, generating excitons, and transforming the excitons of an excited state to a ground state

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8183762B2Organic electroluminescent display device and method of fabricating the same
Publication Date: 2012.05.22 LG DISPLAY CO LTD
  • US8183762B2 patent drawing
  • US8183762B2 patent drawing
  • US8183762B2 patent drawing

AI summary

An organic electroluminescent display (OELD) device includes first and second substrates facing each other, a plurality of gate lines, a plurality of data lines and a plurality of power lines on the first substrate, the gate and data lines crossing each other to define a plurality of pixel regions, a switching element and a driving element connected to each other in each pixel region, a first electrode connected to the driving element, an organic luminescent layer on the first electrode, and a second electrode on the organic luminescent layer. The organic luminescent layer includes a hole injection layer, a hole transporting layer, an emission material layer, an electron transporting layer, and an electron injection layer in order. Further, the hole injection layer includes a crystallizable hole injection material and a hole transporting material, and the hole transporting layer includes the hole transporting material.