Hollow Cathode Material Layering for All-Solid Lithium Battery Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

All solid lithium batteries face challenges in reducing internal resistance to achieve higher performance, which is not effectively addressed by existing technologies.

Innovation Solution

A cathode active material layer with a hollow structure and specific aspect ratio, combined with a solid electrolyte material, is formed through pressing to create a dense layer with low internal resistance, comprising a flat cathode active material with a hollowness of 0-10% and an aspect ratio of 1.5 or more, and a solid electrolyte material with a sulfide composition, optimized by pressing at high pressures and temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hollow cathode active material particles are used, then Li ion conductivity is improved, but internal resistance increases

Engineering Contradiction:
ImproveLi ion conductivityVSAvoidinternal resistance
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the physical parameters of the cathode active material by controlling particle size (3 μm or smaller) and shape (aspect ratio 1.5 or more), transforming hollow particles into a dense layered structure that reduces internal resistance while preserving Li ion conductivity pathways

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite structure combining cathode active material particles with conductive materials in a layered arrangement, where the composite morphology enhances both electrical conductivity and Li ion transport while minimizing internal resistance

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If cathode active material layer is densified, then internal resistance is reduced, but manufacturing complexity increases

Engineering Contradiction:
Improveinternal resistanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The invention performs preliminary shaping of cathode active material particles into specific size and shape ranges before layer formation, enabling subsequent self-organization into a dense layered structure without requiring complex post-processing or high-pressure densification steps

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention transitions from three-dimensional hollow particle structures to a two-dimensional layered arrangement, where particles are organized in stacked layers with controlled orientation, achieving density through dimensional transformation rather than compression

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces internal resistance in all solid lithium batteries, enhancing their performance by densifying the cathode active material layer and improving Li ion conductivity.

Implementation Method 1

pressing so strongly as to crush an active material having a hollow structure

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS9941514B2Cathode active material layer, all solid lithium battery, and method of manufacturing cathode active material layer
Publication Date: 2018.04.10 TOYOTA JIDOSHA KK
  • US9941514B2 patent drawing
  • US9941514B2 patent drawing
  • US9941514B2 patent drawing

AI summary

A cathode active material layer used for an all solid lithium battery, comprising a flat cathode active material with a hollowness in a range of more than 0% to 10%, and a solid electrolyte material, characterized in that the flat cathode active material has an aspect ratio (long axis length/short axis length) of 1.5 or more in a section in a thickness direction of the cathode active material layer, and a ratio of the flat cathode active material of which the short axis direction corresponds to a thickness direction of the cathode active material layer is 30% or more with respect to the whole cathode active material.