Hollow Motor Integrating Optical Components for UAV Scanning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional electrical motors are not suitable for accommodating additional rotatable components due to lack of space, limiting their functionality in applications requiring integrated optical components or light sources for tasks like scanning and status indication.

Innovation Solution

A hollow motor apparatus with a rotor assembly and stator assembly that allows for the accommodation and rotation of optical components and light sources, enabling the motor to drive UAVs and perform scanning functions by adjusting light direction and intensity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional electrical motor structure is used, then motor function is achieved, but space for accommodating additional components is insufficient

Engineering Contradiction:
Improvespace for accommodating componentsVSAvoidfunctionality with integrated components
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent implements a hollow rotor structure where the rotor assembly contains an internal cavity that can accommodate optical components and light sources. This nesting approach allows additional functional components to be positioned within the existing motor structure without increasing overall volume, thereby resolving the contradiction between limited space and need for component integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The motor assembly is designed to perform multiple functions: it provides motor drive functionality while simultaneously housing and rotating optical components for scanning and light sources for status indication. This multi-functionality allows the single motor assembly to replace what would traditionally require separate components, addressing the versatility requirement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If optical components are added to the motor, then scanning and indication functions are enabled, but device complexity increases

Engineering Contradiction:
Improvescanning and indication functionalityVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the motor drive function with optical component rotation function by coupling the optical components to the rotor assembly. This merging of functions allows the motor to simultaneously provide mechanical drive and rotate optical components for scanning, reducing overall system complexity compared to using separate motors for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By nesting optical components within the hollow rotor structure, the patent integrates multiple functional elements into a compact arrangement. This nesting reduces the number of separate assemblies required and simplifies the overall device structure while maintaining the desired versatility.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the integration of optical components and light sources within the motor, allowing for enhanced functionality such as scanning and status indication without additional space, improving the motor's ability to drive UAVs and perform range-finding tasks.

Implementation Method 1

When an electrical current passes through the winding wires, a magnetic field is formed which then rotates the rotor relative to the stator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The bearing assembly can rotate relative to the rotor assembly and/or the stator assembly while maintaining the relative locations of the rotor/stator assemblies

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS10554097B2Hollow motor apparatuses and associated systems and methods
Publication Date: 2020.02.04 SZ DJI TECH CO LTD
  • US10554097B2 patent drawing
  • US10554097B2 patent drawing
  • US10554097B2 patent drawing

AI summary

Hollow motor apparatuses and associated systems and methods for manufacturing the same are disclosed herein. In representative embodiment, a hollow motor apparatus includes a rotor assembly rotatable about a rotation axis, a stator assembly positioned adjacent to the rotor assembly and coaxially with the rotor assembly relative to the rotation axis, and a bearing assembly operably coupled to the rotor assembly. The rotor assembly has an inner portion around an opening configured to receive at least a portion of a payload. The bearing assembly is disposed outside the inner portion of the rotor assembly and is configured to maintain a position of the rotor assembly relative to the stator assembly.