Hollow Shielding Structure for RF Circuit Elements

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Solution Overview

Problem

Existing electromagnetic shielding structures for semiconductor packages face challenges such as frequency characteristic changes due to dielectric constant differences, difficulty in reusing circuit elements, and increased costs for RF signal matching, which hinder miniaturization and weight reduction in portable electronic devices.

Innovation Solution

A hollow shielding structure using a polymer with metal filler, formed through high-speed dispensing, which includes a shield dam and a shield cover with a gap to maintain frequency characteristics and allow for easy reworking, thereby preventing frequency changes and reducing fabrication costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a shield can formed of metallic material is used for electromagnetic wave shielding, then electromagnetic wave shielding performance is improved, but the frequency characteristic of the element changes due to dielectric constant differences

Engineering Contradiction:
Improveelectromagnetic wave shielding performanceVSAvoidfrequency characteristic
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent uses a composite material consisting of an insulator with a shielding layer formed thereon, rather than a simple metallic shield can. This composite structure allows the insulator to maintain the frequency characteristic while the shielding layer provides electromagnetic wave shielding performance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The shielding function is localized to specific regions through the shielding layer formed on the insulator, rather than using a complete metallic enclosure. This allows selective shielding while maintaining frequency characteristics in critical areas.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a shield can is directly soldered to a ground pad of PCB, then electromagnetic wave shielding performance is improved, but the ground pad patterned in the PCB is detached or damaged when the shield can is separated for reuse

Engineering Contradiction:
Improveelectromagnetic wave shielding performanceVSAvoidreusability of circuit elements and PCB
Core Design Contradiction:
Object-affected harmful factorsVSEase of repair

Solution Approach 1:

The shielding structure is segmented into a separate shielding component that can be detached from the PCB, allowing the PCB and circuit elements to be reused independently. The shielding function is maintained through the insulator-shielding layer structure rather than direct soldering.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding structure is designed to be recoverable and reusable. The insulator with shielding layer can be separated from the PCB without damaging the ground pad, enabling the PCB and circuit elements to be recovered and reused in other applications.

Inventive Principle:
Principle #34Discarding and recovering

3Manufacturing precision

If an insulator with shielding layer is used for electromagnetic wave shielding, then frequency characteristic is maintained, but additional structures for RF signal matching are necessary when applied to various products

Engineering Contradiction:
Improvefrequency characteristicVSAvoidstructure for RF signal matching
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The insulator with shielding layer is designed as a universal component that can be applied to various products and different models without requiring additional RF signal matching structures. The shielding layer configuration provides adaptable electromagnetic wave shielding while maintaining frequency characteristics across different applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Weight of moving object

If miniaturization and weight reduction of electronic components are pursued, then portability is improved, but electromagnetic wave shielding and frequency characteristic maintenance become more difficult

Engineering Contradiction:
Improveweight of electronic componentsVSAvoidelectromagnetic wave shielding performance
Core Design Contradiction:
Weight of moving objectVSObject-affected harmful factors

Solution Approach 1:

The shielding structure uses a thin insulator layer with a shielding layer formed thereon, providing effective electromagnetic wave shielding in a miniaturized form factor. This thin-film approach reduces weight and size while maintaining shielding performance and frequency characteristics.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains the frequency characteristic of RF signals, enables reusability of circuit elements, and reduces fabrication costs by eliminating the need for RF signal matching structures, facilitating miniaturization and weight reduction in electronic devices.

Implementation Method 1

an electromagnetic wave shielding member capable of simultaneously protecting semiconductor chips or various types of circuit elements from external environments and shielding the elements from electromagnetic waves

Methodology Applied
Scientific EffectElectromagnetic wave shielding: Faraday Cage

Implementation Method 2

formed through high-speed dispensing

Methodology Applied
Scientific EffectDispensing:

Data Source

PatentUS11445645B2Hollow shielding structure for different types of circuit elements and manufacturing method thereof
Publication Date: 2022.09.13 SAMSUNG ELECTRONICS CO LTD
  • US11445645B2 patent drawing
  • US11445645B2 patent drawing
  • US11445645B2 patent drawing

AI summary

A hollow shielding structure for different types of circuit elements is provided. The hollow shielding structure includes at least one element mounted on a printed circuit board (PCB), a shield dam surrounding the at least one element, and a shield cover is configured to be electrically coupled to an upper portion of the shield dam and cover the at least one element, with a gap formed between the at least one element and the shield cover.