Hollow Spiral Developer Conveying Member for Adhesion Prevention

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Solution Overview

Problem

Conventional developer conveying devices with agitating screws experience reduced conveying performance due to developer adhesion to the shaft, leading to virtual shaft thickening and uneven developer distribution, especially at the axial end parts.

Innovation Solution

A developer conveying device with a hollow spiral conveying member, supported by shaft portions at opposite ends, includes rib members and projecting portions to prevent adhesion and promote developer agitation, ensuring consistent conveying performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a shaft portion is included in the agitating screw, then the conveying performance in the axial direction is improved, but the developer may adhere to the shaft portion causing virtual shaft thickening and reduced conveying performance

Engineering Contradiction:
Improveconveying performanceVSAvoidconveying performance stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent removes the shaft portion from the agitating screw, extracting the problematic element that causes developer adhesion. The spiral member is designed to rotate about its own axis without requiring a central shaft, thereby eliminating the source of adhesion while maintaining the conveying function through the spiral geometry alone.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a solid shaft structure that causes adhesion, the patent inverts the approach by using a hollow spiral member that rotates without a central shaft. This inversion transforms the problem from dealing with adhesion on a shaft to utilizing the hollow space to prevent adhesion while maintaining rotation.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If the shaft portion is removed to prevent adhesion, then developer adhesion is reduced, but the conveying performance in the axial direction decreases

Engineering Contradiction:
Improveadhesion resistanceVSAvoidconveying performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality by positioning rib members at specific locations on the spiral member to enhance axial conveying performance in critical areas. The rib members are strategically placed to provide additional pushing force to the developer in the axial direction, compensating for the absence of the shaft while maintaining adhesion resistance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The rib members perform preliminary action by pre-positioning and pre-conveying the developer along the axial direction before the main spiral conveying action occurs. This ensures that developer is continuously pushed axially, preventing it from staying near the inner wall at axial end parts.

Inventive Principle:
Principle #10Preliminary action

3Duration of action of moving object

If the developer is conveyed for a long time, then the conveying function is maintained, but the adhesion force increases causing the developer to adhere to the shaft portion

Engineering Contradiction:
Improveconveying durationVSAvoidadhesion force
Core Design Contradiction:
Duration of action of moving objectVSObject-generated harmful factors

Solution Approach 1:

By removing the shaft portion entirely, the patent eliminates the surface that would accumulate adhesion over time. Without a shaft, there is no central surface for developer to adhere to, even after prolonged operation, thus maintaining conveying performance throughout the service life.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The hollow spiral member design allows the conveying system to serve itself by using the hollow interior space to prevent adhesion. The structure inherently resists adhesion accumulation without requiring additional maintenance or intervention, sustaining conveying function over extended periods.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9008553B2Developer conveying device, and developing device and image forming apparatus provided with same
Publication Date: 2015.04.14 KYOCERA DOCUMENT SOLUTIONS INC
  • US9008553B2 patent drawing
  • US9008553B2 patent drawing
  • US9008553B2 patent drawing

AI summary

A developer conveying device includes a housing, a developer conveyance path and a conveying member. The developer conveyance path extends between the pair of wall portions of the housing. The conveying member conveys developer from one wall portion toward the other. The conveying member includes a spiral member, shaft portions, a rib member, a supporting member and a projecting portion. The spiral member is formed by connecting spiral pieces in a conveying direction of the developer and includes a hollow interior formed by the connected spiral pieces. The rib member extends in the conveying direction and bridges adjacent ones of the spiral pieces of the spiral member. The supporting member connects an end part of the rib member in the conveying direction and the shaft portion. The projecting portion projects from the end part of the rib member more toward the wall portion than the supporting member.