Large Core Hollow Waveguide Optical Routing

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Solution Overview

Problem

The challenge in inter-chip communication on circuit boards is a communications bottleneck due to the complexity and inaccuracy of physically placing and connecting fiber optics, which is time-consuming and costly, and traditional optical waveguides have high loss and manufacturing challenges.

Innovation Solution

The use of large core hollow waveguides with reflective coatings and multi-mode lasers, along with collimating lenses and coupling devices, to reduce loss and improve interconnectivity by guiding coherent light with minimal reflections and beam walk-off, enabling efficient optical interconnects between chips.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional fiber optics are physically placed and connected to chips, then optical interconnect capability is achieved, but manufacturing accuracy and time requirements become prohibitive

Engineering Contradiction:
Improveoptical interconnect capabilityVSAvoidplacement accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces waveguide structures as intermediary elements that are integrated into the circuit board substrate. These waveguides serve as mediators between light sources and chips, eliminating the need for direct physical placement and connection of fiber optics to chips. The waveguides are formed using lithographic processes that are compatible with standard circuit board manufacturing, thereby achieving optical interconnect capability without prohibitive placement accuracy requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical system of physically placing and connecting fiber optics with an optical field-based system using waveguides. Instead of mechanically positioning and connecting discrete fiber optic components, the system uses lithographically formed waveguide structures that guide light fields through the circuit board substrate, substituting mechanical assembly with optical field propagation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If traditional optical waveguides are used, then optical signal routing is enabled, but signal loss remains high

Engineering Contradiction:
Improveoptical signal routingVSAvoidsignal loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent changes the physical and material parameters of the waveguide structures to reduce signal loss. This includes using low-loss dielectric materials, optimizing waveguide geometry and dimensions, and controlling refractive index profiles. By carefully adjusting these parameters, the waveguides achieve lower attenuation coefficients, enabling efficient optical signal routing over practical distances on circuit boards.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If complex routing around and between circuit boards is implemented, then optical interconnect versatility is improved, but system complexity increases significantly

Engineering Contradiction:
Improverouting flexibilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent creates universal waveguide structures that can perform multiple routing functions within a unified framework. The lithographically formed waveguides can be configured to route optical signals in two dimensions, providing flexibility for various interconnect topologies without requiring different types of components or assembly procedures. This multi-functional approach achieves routing versatility while maintaining relatively simple system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces the loss and cost of optical interconnects, allowing for more accurate and efficient broadband data transfer between high-speed computer chips on multi-layer circuit boards, making optical interconnects more viable.

Implementation Method 1

a coupling device is optically coupled to the first and second waveguides at an angle sufficient to direct at least a portion of the multi-mode coherent light from the first waveguide to the second waveguide

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

directing a substantially collimated multi-mode coherent light beam into a first large core hollow waveguide

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 3

large core hollow waveguides with reflective coatings and multi-mode lasers, along with collimating lenses and coupling devices, to reduce loss and improve interconnectivity by guiding coherent light with minimal reflections and beam walk-off

Methodology Applied
Scientific EffectWaveguide: Waveguide (optics)

Data Source

PatentUS7499615B2System and methods for routing optical signals
Publication Date: 2009.03.03 HEWLETT PACKARD ENTERPRISE DEV LP
  • US7499615B2 patent drawing
  • US7499615B2 patent drawing
  • US7499615B2 patent drawing

AI summary

A system and methods for routing optical signals are disclosed. The system includes a first large core hollow waveguide having a reflective coating covering an interior of the waveguide and configured to guide a substantially collimated multi-mode coherent light beam. A second large core hollow waveguide with an interior reflective coating is coupled to the first waveguide with a coupling device. The coupling device is configured to redirect at least a portion of the coherent light beam from the first to the second waveguides through an optical path that is sufficiently short that a beam walk-off of the coherent light through the coupling device is less than half a width of the first large core hollow waveguide.