Holographic Grating Recording via Scanning Beam Interference

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Solution Overview

Problem

Existing methods for recording large-sized, highly homogeneous holographic diffraction gratings face challenges such as the need for large and expensive optics, non-uniform exposure dosage, parasitic diffraction patterns, and difficulties in beam expansion without truncation, which result in reduced performance and usability.

Innovation Solution

A method involving two-dimensional scanning of an input beam into two output beams that interfere on a recording medium, allowing for smaller beam sizes and mitigating distortions and inhomogeneities, with beam power modulation for controlled diffraction efficiency profiling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If large-sized beams are used for recording large holograms, then the coverage area is improved, but the exposure dosage uniformity deteriorates

Engineering Contradiction:
Improvehologram recording areaVSAvoidexposure dosage uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent segments the large hologram recording area into multiple smaller sub-areas, each illuminated by a well-collimated beam. The beam is scanned across different positions to cover the entire large area, ensuring uniform exposure dosage in each sub-area while maintaining overall large-area coverage.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If beam expansion is increased to improve coverage, then the recording area is improved, but parasitic diffraction patterns increase

Engineering Contradiction:
Improvehologram recording areaVSAvoidparasitic diffraction patterns
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent employs dynamic beam scanning instead of static large-beam illumination. The beam position is continuously varied across the recording medium, which prevents the formation of stable parasitic diffraction patterns while still achieving large-area coverage through the scanning motion.

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If beam expansion is applied to increase coverage, then the recording area is improved, but beam truncation increases

Engineering Contradiction:
Improvehologram recording areaVSAvoidbeam truncation effects
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent segments the large recording area into multiple smaller regions that are sequentially illuminated by a compact beam during scanning. This avoids the need for large beam expansion that would cause truncation at apertures, while still achieving comprehensive coverage of the entire large area through the scanning process.

Inventive Principle:
Principle #1Segmentation

4Manufacturing precision

If spatial filtering is applied to reduce distortions, then beam quality is improved, but loss of usable power increases

Engineering Contradiction:
Improvebeam wavefront qualityVSAvoidusable beam power
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent applies spatial filtering only partially - using simple aperture stops rather than complex spatial filter systems. This provides sufficient beam quality improvement for the application while minimizing power loss, balancing the trade-off between wavefront quality and usable power.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the recording of large-sized, high-homogeneous gratings with improved uniformity and reduced parasitic patterns, maintaining high diffraction efficiency and grating quality even with non-planar or distorted beam wavefronts.

Implementation Method 1

produce a diffraction grating in the recording medium by interference between the two output beams of light

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

splitting the scanned input beam of light into two output beams of light, each one of the two output beams of light passing along a different path

Methodology Applied
Scientific EffectBeam splitting:

Data Source

PatentUS7864388B2Method and apparatus for recoding holographic diffraction gratings
Publication Date: 2011.01.04 RAYTHEON CO
  • US7864388B2 patent drawing
  • US7864388B2 patent drawing
  • US7864388B2 patent drawing

AI summary

A method and apparatus for scanning an input beam of light in a two dimensional pattern; splitting the scanned input beam of light into two output beams of light, each one of the two output beams of light passing along a different path to a common region in a recording medium, such region scanning the recording medium during the scanning of the input beam of light to produce a diffraction grating in the recording medium by interference between the two output beams of light.