Holographic Projector Beam Alignment via Divergence Adjustment

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Solution Overview

Problem

Holographic display systems, particularly in vehicles, face challenges in aligning and sizing RGB images due to wavelength-dependent diffraction angles, leading to misalignment and size differences, which are exacerbated when projecting over large distances, such as in head-up displays.

Innovation Solution

The system adjusts the divergence angles of RGB light beams using lenses and non-periodic photon sieve layers, and encodes prism and lens holograms to align and resize the images, ensuring they overlap with the same center point, using spatial light modulators and a control module to combine the beams for a unified image.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If holographic display systems project RGB images using different wavelengths of light, then the system can provide full-color holographic display, but the wavelength-dependent diffraction angles cause color misalignment and size differences

Engineering Contradiction:
Improvefull-color display capabilityVSAvoidcolor alignment precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent adjusts the divergence angles of RGB light beams as a parameter change to compensate for wavelength-dependent diffraction angle differences. By modifying the divergence angle parameter of each color channel, the system achieves uniform diffraction angles and eliminates color misalignment while maintaining full-color display capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces physical mechanical alignment adjustments with software-encoded holograms (prism and lens holograms) that are digitally applied to spatial light modulators. This substitution allows precise alignment correction through computational methods rather than mechanical adjustments

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Length of stationary object

If the system projects over large distances to enhance visibility, then the viewing distance is increased, but the misalignment and size differences are exacerbated

Engineering Contradiction:
Improveprojection distanceVSAvoidimage alignment precision
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies preliminary correction by adjusting divergence angles and encoding alignment holograms before the light beams are projected over long distances. This preliminary action ensures that alignment is established upfront, preventing misalignment from being exacerbated during long-distance projection

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the system uses multiple spatial light modulators for RGB channels, then the system can process multiple wavelengths simultaneously, but the complexity of aligning and sizing multiple beams increases

Engineering Contradiction:
Improvemulti-wavelength processing capabilityVSAvoidbeam alignment complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the alignment and sizing functions into a unified computational approach using software-encoded holograms that simultaneously handle both alignment and size correction for multiple beams. This merging reduces operational complexity while maintaining multi-wavelength processing capability

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively corrects color misalignment and size differences, providing a single, aligned image at the viewer's eye box, even when projecting over large distances, enhancing the clarity and coherence of holographic displays in vehicles.

Implementation Method 1

The first lens is disposed to adjust a divergence angle of one of the first light beam, the second light beam or the third light beam, such that diffracted light out of each of the spatial light modulators is at a same diffraction angle

Methodology Applied
Scientific EffectDivergence angle adjustment: Lens

Implementation Method 2

The spatial light modulators are configured to respectively diffract the first light beam, the second light beam and the third light beam

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

The combiner is configured to combine the phase hologram beams to provide a combined phase hologram beam projected for viewing a combined graphic image

Methodology Applied
Scientific EffectLight superposition: Interference

Data Source

PatentUS12001168B2Holographic projectors including size correction and alignment of beams having different wavelengths of light
Publication Date: 2024.06.04 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US12001168B2 patent drawing
  • US12001168B2 patent drawing
  • US12001168B2 patent drawing

AI summary

A holographic projection system including first, second and third light sources, SLMs, a lens, a combiner and a control module. The first, second and third light sources generate respective light beams. The light beams have respective wavelengths. The SLMs respectively diffract the light beams. The lens is disposed to adjust a divergence angle of one of the light beams, such that diffracted light out of each of the SLMs is at a same diffraction angle. The SLMs encode phase holograms including respective versions of a graphic image based on light generated by the light sources including light output from the lens to provide phase hologram beams. The combiner combines the phase hologram beams to provide a combined phase hologram beam projected for viewing a combined graphic image. The control module encodes a prism hologram on one of the SLMs to align outputs of the SLMs.