Holographic Sensor Production in Hydrophobic Polymers

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Solution Overview

Problem

The production of Denisyuk reflection holograms in hydrophobic polymers, such as PDMS, has been challenging due to the difficulty in introducing diffraction gratings, limiting their application as sensors for detecting low molecular weight hydrocarbons and organic solvents.

Innovation Solution

A method involving the introduction of a colloidal dispersion of recording material into the support medium, followed by pulsed laser ablation to form a permanent reflection holographic grating inside the medium, eliminating the need for surface processing and allowing immediate visibility without tedious development steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional methods are used to produce Denisyuk reflection holograms in hydrophobic polymers, then the hologram can be formed, but the process is complex and requires multiple steps including surface processing and development

Engineering Contradiction:
Improveease of manufactureVSAvoiddevice complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex surface processing and development steps from the hologram production process. By using a bulk polymerization method where the recording material is incorporated into the polymer matrix during synthesis, the process removes unnecessary intermediate steps and directly forms the holographic grating within the bulk material, significantly simplifying manufacturing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies preliminary action by incorporating the recording material into the polymer matrix during the polymerization process itself, before the hologram is formed. This preliminary incorporation of the recording material eliminates the need for subsequent surface processing and development steps, as the material is already in position and ready for hologram formation.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If hydrophilic polymers are used for holographic sensors, then the sensor can be produced, but the application range is limited to specific analytes

Engineering Contradiction:
ImproveadaptabilityVSAvoidreliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the fundamental parameter of polymer hydrophobicity from hydrophilic to hydrophobic, enabling the sensor to detect a broader range of analytes including low molecular weight hydrocarbons and organic solvents. This parameter change expands the applicability while maintaining reliable detection through the holographic grating's optical response to analyte interaction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent achieves universality by creating a hydrophobic polymer-based holographic sensor that can detect multiple types of analytes including low molecular weight hydrocarbons, organic solvents, and other non-polar substances. The holographic grating provides a universal detection mechanism that responds to various analytes through changes in refractive index or absorption, eliminating the need for separate sensors for different analyte types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If conventional holographic production methods are used, then the hologram can be formed, but the detection rate is slow and requires tedious development steps

Engineering Contradiction:
ImproveproductivityVSAvoidloss of time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent extracts and eliminates the time-consuming development steps from the production process. By using a bulk polymerization method with immediately visible holographic gratings, the process removes the need for separate development time, allowing for rapid detection and quantification of analytes with detection rates under 5 seconds.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent skips the intermediate development steps by directly forming the holographic grating within the bulk polymer matrix during polymerization. This rushing through of the process eliminates delays and achieves immediate visibility of the hologram, enabling rapid analyte detection without the time loss associated with conventional multi-step processes.

Inventive Principle:
Principle #21Skipping (Rushing through)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the creation of holographic sensors that can rapidly detect and quantify low molecular weight hydrocarbons and organic solvents, offering a vast range of sensor capabilities previously inaccessible with hydrophilic polymers, with detection rates typically under 5 seconds.

Implementation Method 1

Ablating the colloidal particles of the recording material using a pulsed laser to form the holographic element in the support medium

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Implementation Method 2

A hologram is a recording of an optical interference pattern between light waves

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 3

The optical interference pattern is physically stored as a change in absorption, refractive index or thickness of the recording material—turning it into a series of interference fringes (i.e. a diffraction grating)

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS9012110B2Method of production of a holographic sensor
Publication Date: 2015.04.21 CAMBRIDGE ENTERPRISE LTD
  • US9012110B2 patent drawing
  • US9012110B2 patent drawing
  • US9012110B2 patent drawing

AI summary

A method for the production of a holographic sensor which comprises a support medium supporting a reflection hologram wherein the support medium interacts with its physical or chemical environment to create an optical response which is a change in one or more optical properties of the hologram, the method comprising the steps of: a) introducing a colloidal dispersion of a recording material into the support medium; and b) ablating the colloidal particles of the recording material using a pulsed laser to form the holographic element in the support medium. The method of production can be used to introduce a reflection holographic grating into a hydrophobic support medium, in particular, polydimethylsiloxane (PDMS), which possesses an extraordinary ability to swell in the presence of both liquid and/or gaseous low molecular weight hydrocarbons and organic solvents and thus has many applications as a holographic sensor.