Home Bar Door Heater Control for Refrigerator Condensation

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Solution Overview

Problem

Conventional refrigerators with home bars experience inefficiencies due to excessive heat transfer and power consumption, particularly at the lower end of the opening, leading to reduced cooling efficiency and increased power costs, as existing heaters provide constant heat, affecting both temperature regulation and insulation.

Innovation Solution

A refrigerator with independently controlled heaters disposed around the home bar, using sensors to detect temperature differences and adjust heat output accordingly, ensuring only the required amount of heat is emitted to maintain optimal temperatures, thereby reducing power consumption and enhancing cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the amount of heat provided by the home bar heater is increased to increase the temperature in the lower end of the opening, then the temperature in the lower end of the opening is improved, but power consumption increases and temperatures of other portions of the opening are also increased, reducing cooling efficiency inside the refrigerator

Engineering Contradiction:
Improvetemperature in the lower end of the openingVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The home bar heater is divided into multiple independent heating zones (first heater for lower end, second heater for upper end, third heater for side ends). Each zone can be controlled independently based on local temperature conditions, allowing heat to be applied only where needed rather than uniformly across the entire opening perimeter.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the opening receive different amounts of heat based on their specific thermal conditions. The lower end of the opening, which has less insulation and greater heat loss, receives more heat from the first heater. Other portions with better insulation receive less heat, maintaining temperature uniformity while reducing overall power consumption.

Inventive Principle:
Principle #3Local quality

2Temperature

If the amount of heat provided by the home bar heater is increased to increase the temperature in the lower end of the opening, then the temperature in the lower end of the opening is improved, but temperatures of other portions of the opening are also increased, reducing cooling efficiency inside the refrigerator

Engineering Contradiction:
Improvetemperature in the lower end of the openingVSAvoidcooling efficiency inside the refrigerator
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The heating system is segmented into multiple independent zones that can be controlled separately. This allows the lower end of the opening to receive additional heat without affecting the temperature of other portions, thereby maintaining cooling efficiency inside the refrigerator while solving the temperature imbalance at the lower end.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Heat is applied locally only to the lower end of the opening where it is most needed, rather than uniformly to all portions. This localized heating approach prevents unnecessary temperature increases in other areas, preserving the cooling efficiency and energy effectiveness of the refrigerator system.

Inventive Principle:
Principle #3Local quality

3Reliability

If a constant amount of heat is supplied by the home bar heater to prevent condensation, then condensation prevention is improved, but temperature regulation becomes inefficient and power consumption increases

Engineering Contradiction:
Improvecondensation preventionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heating system transitions from static constant heat supply to dynamic variable heat supply. Each heater zone adjusts its heat output based on real-time temperature conditions detected by sensors, allowing the system to maintain condensation prevention while optimizing power consumption according to actual thermal needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Temperature sensors provide feedback signals to the controller, which then adjusts the heat output of each heater zone accordingly. This closed-loop control ensures that heat is supplied only when and where needed to prevent condensation, eliminating wasteful constant heating and reducing overall power consumption.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise temperature control, reducing power consumption by only heating the areas that need it most, maintaining optimal cooling efficiency within the refrigerator while minimizing energy usage.

Implementation Method 1

a heater on at least one side of the home bar door; and a controller configured to control an amount of heat generated from the heater

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

an insulation material may be inserted into the home bar door to prevent heat transfer caused by the temperature difference between the outside and the inside of the refrigerator

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

at least one sensor providing information about operating conditions, the controller being configured to control the heater to provide a variable amount of heat according to said operating conditions

Methodology Applied
Scientific EffectTemperature sensing:

Data Source

PatentEP2085725B1Refrigerator and method of controlling the same
Publication Date: 2016.05.18 LG ELECTRONICS INC
  • EP2085725B1 patent drawingFigure 1
  • EP2085725B1 patent drawingFigure 2
  • EP2085725B1 patent drawingFigure 3

AI summary

Provided are a refrigerator (1) and a method of controlling the same. The refrigerator includes a main body (10), a rotatable refrigerator door (11,12), a rotatable home bar door (103), a heater (120), and a controller. The main body includes a cool air storage compartment. The rotatable refrigerator door (12) is coupled to the main body (10) and includes an opening in at least one portion of the refrigerator door. The rotatable home bar door (103) is coupled to the refrigerator door (12) to selectively cover the opening. The heater (120) is disposed on at least one side of the home bar door (103). The controller is configured to variably control an amount of heat generated from the heater depending on operating conditions.