Honeycomb Metal Microstructure for Trace Analyte Detection

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Solution Overview

Problem

Current sensor technologies face challenges in detecting trace amounts of analytes, such as viruses, due to insufficient electric field enhancement, which limits the detection sensitivity and accuracy.

Innovation Solution

A sensor substrate with a metal microstructure featuring a honeycomb pattern of hexagonal protrusions is used, where the gaps between protrusions are designed to enhance electric field enhancement and facilitate analyte detection, comprising a resin substrate with a metal film forming the protrusions, optimized for improved surface plasmon generation and fluorescence detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional sensor structures are used, then the device complexity is low, but the measurement precision is insufficient for trace analyte detection

Engineering Contradiction:
Improvedetection sensitivityVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor substrate is divided into multiple unit structures, each comprising a metal protrusion with a gap at its base. This segmentation creates multiple localized surface plasmon resonance sites across the substrate, increasing the overall detection sensitivity while maintaining a relatively simple unit design that can be replicated

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The gap structure is strategically positioned only at the base of each metal protrusion rather than uniformly across the entire structure. This local modification concentrates the electric field enhancement effect at the gap region where analyte binding occurs, maximizing detection sensitivity without requiring complex modifications throughout the entire sensor structure

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the gap between metal protrusions is reduced to enhance electric field, then the measurement precision improves, but the analyte adsorption probability decreases

Engineering Contradiction:
Improveelectric field enhancementVSAvoidanalyte adsorption
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The gap is positioned specifically at the base of the metal protrusion, creating a localized region of high electric field enhancement. This local gap structure allows the analyte to be adsorbed at the protrusion tip while the electric field enhancement occurs at the base, separating the adsorption and field enhancement functions to resolve the contradiction

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention transitions from considering only the horizontal gap distance between protrusions to incorporating the vertical dimension by positioning the gap at the base of the protrusion. This three-dimensional arrangement allows the analyte to access the protrusion tip from the sample solution while the electric field enhancement occurs at the base gap, effectively resolving the trade-off between gap size and analyte accessibility

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly enhances detection sensitivity, allowing for the accurate detection of trace amounts of analytes, including viruses, by maximizing electric field enhancement and fluorescence intensity.

Implementation Method 1

a metal microstructure for generating surface plasmon when irradiated with excitation light

Methodology Applied
Scientific EffectSurface plasmon: Surface Acoustic Wave

Implementation Method 2

an amount of the analyte can be detected by measuring an amount of fluorescence generated from the fluorescent substance of the labeled antibody present in the enhanced photoelectric field

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS11543409B2Sensor substrate, detection device, and manufacturing method of sensor substrate
Publication Date: 2023.01.03 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US11543409B2 patent drawing
  • US11543409B2 patent drawing
  • US11543409B2 patent drawing

AI summary

The present disclosure provides a sensor substrate capable of detecting a trace amount of an analyte. This sensor substrate according to the present disclosure is a sensor substrate comprising a metal microstructure that generates surface plasmon when irradiated with excitation light. The metal microstructure is composed of a plurality of protrusions disposed in a planar shape. The plurality of the protrusions are disposed in such a manner that imaginary lines V each passing through a center between adjacent protrusions draw a honeycomb shape in a plan view. Each of the plurality of the protrusions has a substantially hexagonal shape in the plan view. A depth in a thickness direction of the sensor substrate of a gap present between the adjacent protrusions is larger than a radius of an imaginary circle inscribed in a hexagon forming the honeycomb shape.