Range Exhaust Degreasing Conduits for Hood and Flue Cleaning

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Solution Overview

Problem

The accumulation of grease and other flammable substances on cooking range exhaust surfaces poses a significant fire hazard and is difficult to clean due to the confined and remote nature of the range hood and exhaust flue, leading to costly and messy cleaning processes that often require kitchen closures.

Innovation Solution

A cleaning system comprising a fluid delivery system with spray conduits for directing a degreasing composition into the hood and flue, a pump system for conveying the composition, and a collection reservoir, which allows for automated or manual spraying and rinsing of the surfaces, reducing the need for extensive user involvement and minimizing disruption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If manual cleaning methods are used for the range hood and exhaust flue, then the cleaning can be performed, but the process is costly, messy, and requires closure of the kitchen

Engineering Contradiction:
Improvecleaning accessibilityVSAvoidkitchen closure time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The cleaning system enables self-service cleaning of the exhaust flue and hood through automated spray mechanisms. The pump system automatically delivers cleaning solution through conduits positioned within the exhaust structure, allowing the system to clean itself without requiring external manual intervention or kitchen closure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention utilizes a pump system with fluid conduits to hydraulically deliver cleaning solution through spray openings positioned within the exhaust flue and hood. This pneumatic-hydraulic approach enables automated delivery of cleaning agents to difficult-to-reach areas without manual intervention.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Object-affected harmful factors

If the exhaust flue and backsplash are cleaned regularly to reduce fire hazard, then safety is improved, but the confined and remote areas make cleaning particularly difficult

Engineering Contradiction:
Improvefire hazardVSAvoidcleaning difficulty
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The cleaning conduits are nested within the existing exhaust flue structure. The spray conduits are positioned inside the flue and hood, allowing the cleaning system to access confined and remote areas through the existing structural pathways without requiring external access points.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The pump system with fluid delivery conduits enables hydraulic delivery of cleaning solution directly to the interior surfaces of the flue and hood. This allows thorough cleaning of confined areas that are otherwise inaccessible to manual cleaning methods.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Extent of automation

If a cleaning system with spray conduits and pump is installed, then automated cleaning is achieved, but the device complexity increases

Engineering Contradiction:
Improvecleaning automationVSAvoidsystem complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The pump system serves multiple functions: it delivers cleaning solution through the spray conduits, controls the timing of spray cycles, and can be integrated with the existing exhaust system controls. This multi-functionality reduces the need for separate automated mechanisms while achieving comprehensive cleaning automation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively removes grease and contaminants from hard-to-reach areas, reducing fire hazards and maintenance costs while allowing for periodic cleaning with minimal kitchen downtime.

Implementation Method 1

a pump system constructed for conveying the degreasing composition from a degreasing composition source and through the fluid delivery system

Methodology Applied
Scientific EffectPumping: Pump

Implementation Method 2

The fluid delivery system includes a hood spray conduit constructed for placement within the hood and comprising spray openings for directing a degreasing composition to the backsplash

Methodology Applied
Scientific EffectSpray: Spray

Implementation Method 3

spraying a degreasing composition on the backsplash and an interior surface of the flue

Methodology Applied
Scientific EffectDegreasing:

Implementation Method 4

a collection reservoir constructed to collect degreasing composition run off from the cooking range exhaust

Methodology Applied
Scientific EffectCollection:

Data Source

PatentUS7832391B2Range exhaust cleaning system
Publication Date: 2010.11.16 RESTAURANT TECHNOLOGY INC
  • US7832391B2 patent drawing
  • US7832391B2 patent drawing
  • US7832391B2 patent drawing

AI summary

A cleaning system for a cooking range exhaust having a hood, a backsplash, and a flue for exhausting cooking effluent is disclosed. The cleaning system includes a fluid delivery system constructed for placement within the cooking range exhaust. The fluid delivery system includes a hood spray conduit constructed for placement within the hood and comprising spray openings for directing a degreasing composition to the backsplash. The fluid delivery system includes a flue spray conduit constructed for placement within the flue and comprising spray openings for directing the degreasing composition to an interior surface of the flue. The cleaning system includes a pump system constructed for conveying the degreasing composition from a degreasing composition source and through the fluid delivery system. The cleaning system includes a collection reservoir constructed to collect degreasing composition runoff from the cooking range exhaust. A method of cleaning a cooking range exhaust and a self-cleaning exhaust system are also disclosed.