Hood Hinge Energy Absorbing Tab for Pedestrian Safety

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Solution Overview

Problem

Traditional vehicle hood hinges do not provide adequate energy absorption during impacts, such as pedestrian collisions, which can reduce the deformation stroke and increase the risk of injury.

Innovation Solution

A tunable energy-absorbing structure, such as a rotatable tab, is integrated into the hood hinge to absorb collision energy by bending during impact, maintaining a desired deformation stroke and preventing the hood from bottoming out on the vehicle body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional hood hinges allow free movement of the hood during impact, then the hood can move freely upon pedestrian impact, but the deformation stroke is reduced and energy absorption is insufficient

Engineering Contradiction:
Improvecollision energy absorptionVSAvoiddeformation stroke
Core Design Contradiction:
Loss of energyVSLength of moving object

Solution Approach 1:

The patent applies parameter changes by modifying the mechanical properties of the hood hinge system through the energy-absorbing tab. The tab is designed with specific material properties and geometric parameters (thickness, length, width) that change its bending characteristics. During normal operation, the tab remains rigid to maintain hinge function, but during impact, it bends to absorb energy, effectively changing the stiffness parameter of the system from high to low dynamically.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention implements dynamics by creating a hinge system that transitions from a static rigid structure to a dynamic energy-absorbing mechanism. The energy-absorbing tab is designed to remain rigid during normal hood operation but bends dynamically during collision events. This dynamic behavior allows the system to adapt its deformation characteristics based on the applied load, increasing deformation stroke during impact while maintaining structural integrity during normal use.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the hood hinge is designed to provide adequate deformation stroke, then the energy absorption increases, but the hood may bottom out on the vehicle body during impact

Engineering Contradiction:
Improvecollision energy absorptionVSAvoidhood hinge bottoming out prevention
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by incorporating the energy-absorbing tab as a pre-designed cushioning element within the hood hinge assembly. The tab is positioned and dimensioned in advance to engage during impact and absorb energy through controlled bending. This pre-positioned cushioning element prevents the hood from bottoming out on the vehicle body by providing progressive energy absorption throughout the deformation stroke, ensuring reliable protection without requiring active control systems.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Loss of energy

If an energy absorbing structure is added to the hood hinge, then the collision energy is absorbed effectively, but the device complexity increases

Engineering Contradiction:
Improvecollision energy absorptionVSAvoidhood hinge structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention applies merging by integrating the energy-absorbing tab directly into the existing hood hinge assembly rather than adding a separate energy absorption system. The tab is formed as part of the hinge structure itself, combining the hinge function and energy absorption function into a single integrated component. This merging approach minimizes additional complexity while achieving effective collision energy absorption through the tab's bending mechanism.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The energy-absorbing tab serves multiple functions: it acts as a structural component of the hinge assembly, provides collision energy absorption through bending, and prevents the hood from bottoming out on the vehicle body. By designing this single element to perform multiple functions simultaneously, the patent achieves effective energy absorption without proportionally increasing device complexity, as the same structure provides both mechanical support and energy management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The energy-absorbing tab effectively dissipates impact energy, reducing the peak forces transmitted to pedestrians and minimizing the risk of injury by allowing controlled movement beyond the closed position without bottoming out, thus enhancing vehicle safety.

Implementation Method 1

The tab may be bendable via rotation as the second portion moves towards the first portion during the collision

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS11572724B2Collision energy absorbing apparatus, systems, and methods
Publication Date: 2023.02.07 TOYOTA JIDOSHA KK
  • US11572724B2 patent drawing
  • US11572724B2 patent drawing
  • US11572724B2 patent drawing

AI summary

Apparatuses, systems, and methods for absorbing energy in a hinge are provided. An apparatus may include a first portion, a second portion coupled to the first portion to move relative to the first portion, and a tab configured relative to the first and second portions to absorb energy imparted to the second portion during a collision. The tab may be bendable via rotation as the second portion moves towards the first portion during the collision. The first portion may be a hinge bracket securable to a vehicle body. The second portion may be a hinge arm securable to a vehicle hood. The tab may be positioned at least partially between the first portion and the second portion for selective interference of the tab with one of the first portion and the second portion.