Cooking Hood LED Light Reflector for Even Coverage and Heat Protection

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Solution Overview

Problem

Incandescent lights in cooking hoods are not energy efficient, and LED lights fail to provide even coverage and are prone to damage from heat in commercial kitchen environments.

Innovation Solution

An LED light system for kitchen hoods featuring a housing with a reflector assembly, an array of LED elements, a cover plate with safety glass, and a power supply circuit, designed to provide efficient illumination with even light distribution and heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LED lights are used to replace incandescent bulbs, then energy efficiency is improved, but light distribution evenness deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidlight distribution evenness
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

The patent divides the light source into multiple individual LED elements arranged in a grid pattern rather than using a single incandescent bulb. This segmentation allows each LED to contribute to the overall illumination, creating more uniform light distribution across the cooking surface while maintaining the energy efficiency of LED technology.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a reflective surface positioned below the LED array to redirect downward light back upward. This adds a dimensional element to the light path, bouncing light that would otherwise be lost and redistributing it across the cooking surface, thereby improving light evenness while preserving LED energy efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If LED lights are mounted close to the cooking surface for illumination, then lighting effectiveness is improved, but heat damage to electronics worsens

Engineering Contradiction:
Improvelighting effectivenessVSAvoidheat damage to electronics
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the electronic components from the immediate vicinity of the cooking surface by mounting them on the rear wall of the hood, separated from the heat source. This physical separation protects the electronics from excessive heat while maintaining effective illumination through the positioned LED array and reflective surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a reflective surface as an intermediary element between the LED light source and the cooking surface. This reflective surface can be positioned closer to the cooking area for effective illumination while the electronics remain protected on the rear wall, using the reflector as a mediator to deliver light without exposing electronics to direct heat.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LED light system offers energy-efficient illumination with even coverage and protects electronics from heat damage, meeting regulatory requirements for commercial cooking surfaces.

Implementation Method 1

an array of LED light elements positioned at the light reflector top end

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

a light reflector assembly coupled to the housing, the light reflector assembly including a truncated four sided pyramid shaped reflector

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9441810B2Cooking hood LED light
Publication Date: 2016.09.13 KASON IND INC
  • US9441810B2 patent drawing
  • US9441810B2 patent drawing
  • US9441810B2 patent drawing

AI summary

There is disclosed a cooking hood LED light (10) which is mounted to a cooking hood positioned above a cooking surface. The LED light 10 includes a main housing (11), a reflector assembly (12), an LED lighting circuit (13), and a cover plate (14). The reflector assembly includes a bottom wall having a square opening (34) therein from which extends a truncated pyramid shaped light reflector (35). The cover plate has a square central opening (42) housing a safety glass (47). The LED lighting circuit includes an LED array light panel (51) and an LED power supply (50). The light panel includes an array of LED light elements (54). A clear lens plate (55) having downwardly depending rounded lens tips (56) is coupled to the light panel. A metal heat sink (58) is thermally coupled to the light panel to dissipate heat produced by the light panel.