Protective Hood Particle Barrier Layer Design

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Solution Overview

Problem

Current protective hoods used in firefighting and similar environments allow particulates such as smoke and aerosols to penetrate, causing discomfort and exposure to hazardous materials, and often have stiff barriers that impair sound transmission and lack durability, with inaccessible barrier layers making it difficult to determine their cleanliness or integrity.

Innovation Solution

A protective hood design featuring a particle barrier layer with an accessible particle collection surface, integrated with a textile layer and optionally a heat-resistant elastomer, allowing for visual inspection and cleaning, and constructed with offset seams for improved flexibility and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a particulate barrier layer is added to the hood, then particulate penetration is reduced, but the hood becomes stiffer and sound transmission is impaired

Engineering Contradiction:
Improveparticulate barrier effectivenessVSAvoidsound transmission
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent uses a thin film particulate barrier layer that maintains flexibility while providing protection. The barrier is designed as a thin coating or laminate on the interior surface of the hood, allowing it to conform to the hood's shape and move with it, thus maintaining flexibility and sound transmission while blocking particulates

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The hood combines multiple materials with different properties: the outer hood material provides structural integrity and sound transmission, while the inner particulate barrier layer provides filtration. This composite structure allows each layer to perform its specialized function without compromising the overall flexibility and acoustic properties

Inventive Principle:
Principle #40Composite materials

2Strength

If the particulate barrier layer is made more durable, then it can withstand harsh conditions, but it becomes less flexible and more uncomfortable to wear

Engineering Contradiction:
Improvebarrier layer durabilityVSAvoidwearability comfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The barrier layer is designed as a thin, flexible film rather than a thick rigid structure. This thin film approach provides adequate durability for blocking particulates while maintaining the flexibility needed for comfort and movement during wear

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The barrier layer is applied selectively to the interior surface of the hood where particulate exposure occurs, rather than making the entire hood structure thick and rigid. This localized application maintains overall hood flexibility while providing protection where needed

Inventive Principle:
Principle #3Local quality

3Reliability

If the barrier layer is placed internally within the hood, then it protects the wearer from particulates, but it becomes inaccessible for inspection and cleaning

Engineering Contradiction:
Improveparticulate protectionVSAvoidbarrier accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The hood is designed with a removable or accessible barrier layer that can be separated from the main hood structure for inspection and cleaning. This segmentation allows the barrier to be maintained independently while remaining integrated during normal use

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The barrier layer is positioned as an intermediate layer between the outer hood and the wearer, but with access mechanisms (such as removable sections or inspection ports) that allow it to be reached and maintained without fully disassembling the hood structure

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If the barrier layer is made thinner to maintain flexibility, then comfort is improved, but durability and protection effectiveness are reduced

Engineering Contradiction:
Improveflexibility and comfortVSAvoidparticulate blocking effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The barrier layer uses advanced composite or coated materials that provide high particulate blocking efficiency at very thin thicknesses. These materials have specialized pore structures or surface properties that maximize filtration performance while minimizing thickness, thus maintaining flexibility and comfort

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hood effectively prevents particulate penetration, maintains sound transmission, and allows for easy inspection and maintenance of the barrier layer, enhancing wearer safety and comfort.

Implementation Method 1

a particle barrier layer to reduce or inhibit penetration of particulates

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 2

The particle barrier layer comprises an interior surface toward the wearer and a particle collection surface opposite the interior surface

Methodology Applied
Scientific EffectParticle collection: Sedimentation

Data Source

PatentEP3565644B1Hood including particle barrier
Publication Date: 2023.08.30 WL GORE & ASSOC INC
  • EP3565644B1 patent drawingFigure 1
  • EP3565644B1 patent drawingFigure 2a~2f
  • EP3565644B1 patent drawingFigure 3a~3b

AI summary

Disclosed are protective hoods including particle barrier layers to reduce or prevent penetration of the hoods by particulates in the environment of a wearer. The particle barrier layer of a hood is accessible when the hood is intact. A hood described herein optionally includes an aperture for accessing the particle barrier layer. A hood described herein optionally includes a face opening that engages with a face mask to form a protective seal. A hood described herein optionally includes a visual indicator to indicate when the hood is properly positioned with respect to a face mask.