Hook-Mounted Faucet Handle Assembly for Minimal Disassembly

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Solution Overview

Problem

Conventional faucets require complete disassembly from their mounting structure to remove or replace handles, which is time-consuming and can lead to damage.

Innovation Solution

A faucet handle assembly featuring a handle with a hook that can be inserted into an opening of a base, secured by a fastener, allowing for easy removal and replacement with minimal faucet reconstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of repair

If the faucet is completely disassembled from the mounting structure to remove the handle, then the handle can be removed, but the process becomes time-consuming and may result in damage to the faucet

Engineering Contradiction:
Improvehandle removalVSAvoiddisassembly time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

The handle assembly is segmented into separable components: a handle body, a spool assembly, and a mounting structure with distinct interfaces. The spool assembly can be removed from the handle body, and the handle assembly can be detached from the mounting structure without requiring complete faucet disassembly, enabling selective maintenance of handle components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spool assembly is extracted as a separate removable component from the handle body. This allows the spool to be taken out for cleaning or replacement while keeping the handle body attached to the mounting structure, eliminating the need to remove the entire faucet assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of repair

If the faucet is completely disassembled from the mounting structure to remove the handle, then the handle can be removed, but the complexity of the removal process increases

Engineering Contradiction:
Improvehandle removalVSAvoiddisassembly process
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The faucet is divided into functionally independent segments: the mounting structure embedded in the support surface, the handle assembly with distinct handle body and spool assembly, and the spout. Each segment has standardized interfaces that allow selective disassembly of only the handle components without affecting other parts of the faucet system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spool assembly is pre-configured with a removal interface that allows it to be detached from the handle body before handle removal. This preliminary separation simplifies the overall removal process by reducing the number of components that need to be handled simultaneously during disassembly.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP4553242A1Faucet with interchangeable handles
Publication Date: 2025.05.14 KOHLER CO(US)
  • EP4553242A1 patent drawingFigure 1
  • EP4553242A1 patent drawingFigure 2
  • EP4553242A1 patent drawingFigure 3

AI summary

The present disclosure is generally directed towards a handle assembly (106) of a faucet (100). The handle assembly (106) includes a handle (108) having a hook (202) at an end of the handle (108). The hook (202) can be inserted into an opening (206) of a base (102) of the faucet (100). The handle assembly (106) includes a fastener (210) that can fix the handle (108) relative to the base (102) by the hook (202).