Hook-Profile LED Screen Mounting for Fast Stable Installation
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Solution Overview
Problem
The existing installation methods for large-size LED screens are inefficient and costly due to the need for numerous holes and manual alignment, resulting in high labor and material costs, and limited universality of installation supports.
Innovation Solution
The proposed installation structure uses a hook profile with a mount groove and bolt groove, allowing for quick and firm mounting of the LED screen by aligning a single bolt through a C-typed groove, and incorporates a locking part to secure the screen against vertical movement, enabling rapid installation with reduced manpower and material requirements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional bolt fixation method with multiple holes is used, then the LED screen can be securely fixed, but the installation time and labor cost increase significantly
Solution Approach 1:
The fixation system is segmented into modular components: the hook profile with pre-formed mounting holes, the vertical column with positioning features, and the bolt connection system. This segmentation allows each component to be optimized independently and assembled quickly, reducing installation time while maintaining stability.
Solution Approach 2:
The hook profile is pre-formed with mounting holes and connection features during manufacturing. The vertical column is pre-positioned with alignment features. These preliminary actions eliminate the need for现场 drilling and alignment during installation, significantly reducing installation time while ensuring proper positioning and stability.
2Reliability
If multiple mounting holes are drilled for large LED screens, then the screen can be securely attached, but the complexity and cost of installation increase
Solution Approach 1:
The hook profile serves multiple functions: it provides structural support, contains pre-formed mounting holes for secure attachment, offers alignment features for positioning, and enables bolt fixation. This multi-functionality eliminates the need for separate mounting components and complex installation procedures while ensuring reliable attachment.
Solution Approach 2:
The hook profile acts as an intermediary component between the vertical column and the LED screen crossbeam. It simplifies the connection by providing pre-formed mounting holes and alignment features, eliminating the need for complex drilling and alignment operations that would otherwise be required to directly attach the screen to the column.
3Reliability
If custom installation supports are made for each LED screen, then the fit and stability are good, but the material cost and waste increase
Solution Approach 1:
The hook profile and vertical column are designed as universal components that can be used with different sizes and types of LED screens. The standardized dimensions and connection features allow the same components to serve multiple purposes across different installations, eliminating the need to manufacture custom supports for each screen and reducing material waste.
Solution Approach 2:
The design allows for parameter adjustments within a standardized framework. The hook profile and vertical column can accommodate variations in screen size and positioning requirements through design flexibility in the connection interfaces, while maintaining the same basic component forms. This reduces material waste by avoiding complete custom manufacturing for each application.
Data Source
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AI summary
The present application disclose an installation structure and installation method for mounted LED screen, comprising a LED screen, a hook profile (20) and a vertical column (30); the LED screen comprising a screen cabinet (11) and a crossbeam, the crossbeam is fixed laterally and steady on the back of the screen cabinet (11); a side of the hook profile (20) is provided with a mount groove adapting to the crossbeam; the crossbeam is fixed in the mount groove; the vertical column (30) is vertically arranged on the ground or other installation platform, the hook profile is connected laterally and steady to the vertical column. This present application implements quick installation of the LED screen. It saves working hours, and requires lesser fixing and mounting working to accomplish. Meanwhile, the universality of the hook profile is high and could be applied to many different types LED screens.