Hooked Manipulation Member Connection for Microcatheters

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Solution Overview

Problem

There is a need for endovascular intervention devices and manipulation members that have a small enough cross-sectional dimension to be introduced through small-diameter catheters, are more reliable, and fail in a desired mode, particularly for neurovascular interventions where catheters have inner diameters of 0.027 inch or smaller.

Innovation Solution

The development of a device for intravascular intervention comprising an elongate manipulation member with a hooked portion and a joining element, such as a band or binding agent, that permanently attaches to an intervention element, allowing for secure attachment while maintaining a small size to fit through microcatheters and ensuring reliable failure modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the connection between manipulation member and intervention device is made secure and reliable, then the attachment strength is improved, but the cross-sectional dimension increases making it difficult to pass through small-diameter catheters

Engineering Contradiction:
Improveattachment strengthVSAvoidcross-sectional dimension
Core Design Contradiction:
StrengthVSArea of stationary object

Solution Approach 1:

The hooked portion of the manipulation member is inserted through the intervention element and nested within its structure, creating a secure connection without requiring a large cross-sectional profile. The hook engages with the intervention element from the inside, allowing the connection to fit through small-diameter catheters while maintaining attachment strength.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The connection mechanism is divided into separate functional segments: the hooked portion for engagement, the intervention element with its structural features, and the joining element for permanent attachment. This segmentation allows each component to be optimized independently, enabling a compact overall profile while achieving reliable connection through the combined action of multiple specialized parts.

Inventive Principle:
Principle #1Segmentation

2Reliability

If a permanent joining element is used to attach the manipulation member to the intervention device, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidconnection structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The joining element is integrated with the hooked portion and intervention element to form a unified permanent connection. The binding agent or welded structure merges the separate components into a single reliable attachment system, eliminating the need for additional complex fastening mechanisms while ensuring permanent attachment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mechanical connection is replaced or supplemented with a chemical bonding mechanism using UV-curable adhesive or other binding agents. This substitution creates a permanent bond without requiring complex mechanical interlocking structures, reducing overall device complexity while maintaining or enhancing connection reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables secure attachment and reliable operation of endovascular devices within small-diameter catheters, ensuring effective intravascular interventions by maintaining structural integrity and preventing unintended separation during use.

Implementation Method 1

The binding agent is a UV curable adhesive

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS11653946B2Connection of a manipulation member to an endovascular intervention device
Publication Date: 2023.05.23 COVIDIEN LP
  • US11653946B2 patent drawing
  • US11653946B2 patent drawing
  • US11653946B2 patent drawing

AI summary

A device for intravascular intervention can comprise an intervention element, an elongate manipulation member, and a joining element. The elongate element can comprise a hooked portion extending about a proximal portion of the intervention element. The hooked portion can comprise a bend. The hooked portion can have (i) no substantial surface crack at an interior region of the bend and (ii) a maximum lateral dimension that is less than 0.027 inch. The joining element can substantially permanently attach the hooked portion to the intervention element.