Horizontal Elastic Buckling Fastener for Low-Profile Card Fixing

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Solution Overview

Problem

Conventional fastening methods for expansion cards in handheld electronic devices face issues such as screw loss, difficulty in operation due to small size, and permanent deformation of fasteners when excessive force is applied, leading to reduced usability and increased space requirements.

Innovation Solution

The use of a horizontally extending elastic buckling element with a base and elastic buckling portion, which allows for secure fixation of expansion cards without screws, reducing the risk of loss and deformation, while maintaining a compact form factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If locking screws are used to fix the expansion card, then the fixation is secure, but the risk of screw loss occurs during installation or disassembly

Engineering Contradiction:
Improvefixation securityVSAvoidscrew loss risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent removes the separate locking screw component entirely and integrates the fastening function directly into the expansion card structure through elastic buckling elements. This eliminates the harmful factor of screw loss by extracting the independent fastening component and embedding its function within the card itself.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The elastic buckling elements are designed to automatically engage with the connector's limiting portions through elastic deformation. The card performs its own fastening operation without requiring separate locking screws or additional fastening components, achieving self-service fastening that eliminates screw loss risks.

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If fasteners are used to fix the expansion card, then the risk of screw loss is reduced, but the height and space requirements exceed the allowable height limit of the housing

Engineering Contradiction:
Improvescrew loss riskVSAvoidfastener height
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The patent transitions from vertical fastening (screws extending perpendicular to the circuit board) to horizontal fastening (elastic buckling elements extending parallel to the circuit board surface). This dimensional change allows the fastening mechanism to operate within the plane of the card rather than protruding vertically, thus reducing height requirements and fitting within the housing's allowable height limit.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Instead of using a fastener that protrudes outward from the card to achieve fastening, the patent inverts the approach by using elastic buckling elements that fold inward and engage with limiting portions on the connector. This inverted fastening mechanism achieves secure fixation without requiring excessive height.

Inventive Principle:
Principle #13The other way round (Inversion)

3Length of stationary object

If the height of the fastener is reduced, then the space requirement is minimized, but it becomes difficult to operate due to the small size of the fastener

Engineering Contradiction:
Improvefastener heightVSAvoidfastener operability
Core Design Contradiction:
Length of stationary objectVSEase of operation

Solution Approach 1:

The patent compensates for reduced vertical height by extending the fastening mechanism horizontally along the circuit board. The elastic buckling elements have sufficient horizontal extension length to provide adequate leverage and operating surface area, maintaining ease of operation despite minimal vertical profile.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the operational parameters of the fastening mechanism by using elastic deformation of the buckling elements instead of rotational screw motion. This allows the fastener to be operated through simple pressing or folding actions that are easy to perform even with reduced dimensions, eliminating the need for specialized tools while maintaining operability.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If excessive force is applied to the fastener, then the fastening is secure, but permanent deformation of the fastener occurs

Engineering Contradiction:
Improvefastening securityVSAvoidfastener durability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses elastic buckling elements made of materials with appropriate elastic limits, designed to deform within the elastic region during normal operation. The horizontal geometry and material selection ensure that the forces required for fastening remain below the yield point, preventing permanent deformation while achieving secure fixation through reversible elastic deformation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs flexible elastic buckling elements that can deform reversibly under applied forces. These flexible components are designed to absorb fastening forces through elastic deformation rather than rigid resistance, allowing secure fastening without exceeding the material's yield strength and preventing permanent deformation.

Inventive Principle:
Principle #30Flexible shells and thin films

5Adaptability or versatility

If multiple expansion card connectors are disposed in the handheld electronic device, then the versatility is improved, but the device complexity increases

Engineering Contradiction:
Improveexpansion card compatibilityVSAvoidconnector arrangement complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the elastic buckling element structure to be universally applicable across multiple connector types and positions. The same basic fastening mechanism can be replicated on different expansion card connectors without requiring different fastening solutions, simplifying the overall device architecture while maintaining versatility for supporting multiple card types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The horizontally extending fastener provides secure and repeatable fixation of expansion cards, avoiding permanent deformation and minimizing space usage, thus enhancing operational ease and durability.

Implementation Method 1

an elastic buckling portion (130)... the elastic buckling portion is arranged along the horizontal direction and has a horizontal extension length relative to the base in the horizontal direction, wherein the horizontal extension length is greater than the first height

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12431667B2Elastic buckling element and electronic device using the same
Publication Date: 2025.09.30 PEGATRON
  • US12431667B2 patent drawing
  • US12431667B2 patent drawing
  • US12431667B2 patent drawing

AI summary

An elastic buckling element includes a base and an elastic buckling portion. The base includes a bearing surface, and the bearing surface defines a horizontal direction parallel to the bearing surface and a vertical direction perpendicular to the bearing surface, one end of the elastic buckling portion is fixed on the bearing surface of the base, and the elastic buckling portion and the base have a first height in the vertical direction, and the elastic buckling portion is arranged along the horizontal direction and has a horizontal extension length in the horizontal direction, wherein the horizontal extension length is greater than the first height.