Horizontal Locking Plate for Safe Door Prying Resistance

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Solution Overview

Problem

Existing firearm safes are vulnerable to unauthorized entry through the gap between the door panel frame and the safe body frame, particularly due to the ease of bending vertically cantilevered metal portions during prying attacks, which compromises the security of the locking mechanism.

Innovation Solution

A locking system featuring a key axle, disc, and linking arms that rotate to extend locking pins and a horizontally movable plate into a circumscribed aperture, eliminating the need for cantilevered metal and enhancing resistance to prying by using a secure, co-planar disc and plate configuration with teeth engagement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If vertically cantilevered metal portions are used in the locking mechanism, then the locking system can be simplified, but the resistance to prying attacks is reduced due to ease of bending

Engineering Contradiction:
Improvelocking mechanism complexityVSAvoidresistance to prying attacks
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent inverts the traditional vertical cantilevered locking pin design by implementing horizontally extending locking plates that swing into a closed position. This inversion changes the direction of the locking element from vertical to horizontal, making it resistant to prying forces that typically act vertically or diagonally on the door frame.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent transitions from a one-dimensional vertical locking pin to a two-dimensional horizontally extending plate that swings through an arc. This dimensional change allows the locking mechanism to engage with the door frame in a different spatial plane, distributing stress more effectively and preventing the concentrated bending that occurs with vertical pins.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If the gap between door panel frame and safe body frame is reduced, then security against prying is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvevulnerability to pryingVSAvoidgap tolerance between frames
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent employs dynamically moving locking plates that swing from an open position to a closed position, actively closing the gap between the door panel frame and safe body frame during the locking operation. This dynamic action eliminates the need for precision-maintained static gaps, as the gap is closed functionally rather than relying on manufacturing tolerance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locking plates are designed to swing into the closed position before final engagement, preliminarily closing the gap and securing the door frame to the safe body frame. This preliminary action prevents pry tools from being inserted into the gap, addressing the security concern before the locking mechanism is fully engaged.

Inventive Principle:
Principle #10Preliminary action

3Strength

If horizontally extending locking plates are used, then resistance to prying is enhanced, but the mechanism complexity and number of parts increase

Engineering Contradiction:
Improveresistance to prying attacksVSAvoidnumber of parts
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent merges the functions of multiple locking elements into a single horizontally extending plate that performs both the locking and the gap-closing functions. The plate combines the structural support, locking engagement, and gap-sealing roles that would otherwise require separate components, reducing overall mechanism complexity while maintaining enhanced prying resistance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The horizontally extending locking plate serves multiple functions: it provides the primary locking engagement, closes the gap between frames to prevent pry tool insertion, and distributes mechanical stress across a larger area. This multi-functionality reduces the need for additional specialized components, offsetting the complexity increase from the horizontal design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11408213B2Locking system for a secure safe
Publication Date: 2022.08.09 FOCUS ON TOOLS
  • US11408213B2 patent drawing
  • US11408213B2 patent drawing
  • US11408213B2 patent drawing

AI summary

A locking system for securing, within a rectangular frame aperture of a safe, a hinged door having a perimeter and an external side and an internal side and occupying a first vertical plane, the door being configured for suspension on hinges. The locking system comprises a key axle, a disc, a plate. When the key axle is rotated the disc is caused to rotate and the plate slides horizontally to extend a distal end of the plate towards beyond the door perimeter.