Vehicle Horn Control System Elastomer Shock Absorption

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Solution Overview

Problem

Existing motor vehicle horn control systems require a long control stroke, numerous components, and struggle with vibration absorption, leading to inadequate firmness and smooth control.

Innovation Solution

A vehicle horn control system with a deformable elastomer part for shock absorption and elastic return, integrated into the steering wheel, using a small control stroke and a normally closed switch for rapid detection and reduced component count.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional horn control systems use a long control stroke with multiple components, then the control mechanism can provide adequate shock absorption, but the device complexity increases and the control response time increases

Engineering Contradiction:
Improveshock absorptionVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the shock-absorbing function and elastic return function into a single deformable part made from elastomer material. This deformable part is arranged between the base part and the control device, eliminating the need for separate shock absorbers and return springs, thus reducing component count while maintaining reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The deformable elastomer part performs multiple functions simultaneously: it acts as both the shock-absorbing means and the elastic return means. This multi-functional component reduces device complexity by eliminating redundant parts while ensuring adequate shock absorption and return force generation

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Force

If traditional horn control systems use a long control stroke, then the control mechanism can provide adequate return force, but the control detection time increases and the clearance between parts increases

Engineering Contradiction:
Improvereturn forceVSAvoidcontrol detection time
Core Design Contradiction:
ForceVSLoss of time

Solution Approach 1:

The patent changes the key parameter from control stroke length to elastomer material properties and pre-compression level. By adjusting the elastomer characteristics and pre-compression, adequate return force is generated with a small control stroke, enabling rapid control detection and reducing clearance between parts

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If traditional horn control systems use multiple components for guidance and positioning, then the control mechanism can provide stable positioning, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvepositioning stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent integrates guidance and positioning functions into the base part structure, which provides guiding means for the control device. This eliminates the need for separate guidance components while maintaining positioning stability, thereby simplifying manufacturing

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves rapid control detection, reduced vibration, and a compact design with improved control precision and reduced clearance, enhancing user experience and system reliability.

Implementation Method 1

shock-absorbing means comprising a deformable part made from an elastomer material, and arranged between the base part and the control device in order to absorb vibrations

Methodology Applied
Scientific EffectVibration absorption: Damping

Implementation Method 2

the shock-absorbing means are arranged to form elastic return means in order to automatically exert a return force on the control device to return it from the depressed position to the rest position, and in that the return force is only generated by the deformable part

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11548439B2Vehicle horn control system
Publication Date: 2023.01.10 AUTOLIV DEV AB
  • US11548439B2 patent drawing
  • US11548439B2 patent drawing
  • US11548439B2 patent drawing

AI summary

The invention relates to a vehicle horn control system, installed on the steering wheel of a vehicle, comprising:a base part (10),a control device (52), which can move relative to the base part between a rest position and a depressed position,shock-absorbing means comprising a deformable part (31) made from an elastomer material, said means being arranged between the base part and the control device in order to absorb vibrations; andan electric circuit with at least one closed switch when the control device is in the rest position.