Horological Component Marking via Cavity Engraving and Metal Deposition

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Solution Overview

Problem

It is challenging to decorate or mark horological movement components without compromising their precise geometry and functionality, as existing methods can damage the components or result in unsightly markings.

Innovation Solution

A method involving engraving a surface to form cavities, depositing a metal or metal alloy layer within these cavities, and then applying a different material layer on top, using techniques like deep reactive ion etching and physical vapor deposition, to create a visible and attractive marking without impacting the component's functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If marking or decoration methods are applied to horological movement components, then visual identification or decoration is achieved, but the precise geometry and functionality of the component may be damaged

Engineering Contradiction:
Improveidentification markingVSAvoidfunctional performance
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent applies different treatments to different regions of the component surface. Cavities are created in specific local areas where markings are desired, while the surrounding functional surfaces remain untouched. This localized approach allows identification markings to be placed only where needed without affecting the overall functionality of the horological component.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces an intermediate metal or metal alloy layer between the cavity structure and the final decorative material. This intermediary layer serves multiple functions: it provides structural support, ensures proper adhesion of the decorative material, and protects the underlying cavity geometry. This mediator layer prevents direct contact between the marking process and the functional component geometry, thereby preserving reliability while achieving identification purposes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If conventional marking methods are used on small horological components, then identification is achieved, but the markings may be unsightly or damage the component

Engineering Contradiction:
Improveidentification markingVSAvoidgeometry precision
Core Design Contradiction:
Loss of informationVSManufacturing precision

Solution Approach 1:

The patent performs preliminary actions by first creating cavities in the component surface before applying any decorative materials. These cavities are precisely formed using techniques such as laser ablation or mechanical micromachining, establishing the exact geometry and location of future markings. This preliminary structuring ensures that subsequent material deposition occurs only in designated areas, preventing damage to precise geometries and ensuring high manufacturing precision is maintained throughout the marking process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs composite material structures by combining multiple layers with different properties. The final marking consists of the cavity structure (air or vacuum), potentially filled with decorative materials such as pigments or luminescent compounds, and capped with protective transparent coatings. This composite approach allows the marking to be both visually appealing and structurally sound, maintaining the precision of the underlying component while achieving the desired identification function.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for decorative or identification markings on horological components without damaging their functional performance, achieving a visually appealing effect while maintaining the components' precision and functionality.

Implementation Method 1

engraving said surface of the horological component or of a blank of the horological component to form at least one cavity

Methodology Applied
Scientific EffectAblation: Ablation

Implementation Method 2

depositing a metal or metal alloy layer on said surface both in the at least one cavity and outside of the at least one cavity

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Data Source

PatentUS20240036522A1Method for manufacturing a horological component
Publication Date: 2024.02.01 ROLEX SA
  • US20240036522A1 patent drawing
  • US20240036522A1 patent drawing
  • US20240036522A1 patent drawing

AI summary

The method for manufacturing a horological component (1) having at least one portion having a surface (11), in particular a top surface, includes: engraving (E3) the surface (11) of the horological component (1) or of a blank (1a) of the horological component (1) to form at least one cavity (7); depositing (E7) a metal or metal alloy layer (22) on the surface (11), both in the at least one cavity (7) and outside of the at least one cavity (7); and engraving a material (E4) on the metal or metal alloy layer (22), at least within the at least one cavity (7), to form a layer of material (8), this material being different from the metal or the metal alloy of the metal or metal alloy layer (22), and forming an adhesion layer of the layer of material (8).