Hose Clamp Band Loop Angling for Slot Stress Reduction
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Solution Overview
Problem
Hose clamps require a relatively large space due to increased tensile stress and width adjustments to accommodate clamping screw slots, compromising strength.
Innovation Solution
The hose clamp design features angled band loops adjacent to clamping screw slots, increasing cross-sectional area without sharp edges, and includes cylindrical housing portions with threaded holes and recesses for efficient assembly and locking, along with a secondary band for hose protection and guidance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If the band width is increased to compensate for tensile stress at slots, then the strength is improved, but the hose clamp requires a relatively large space
Solution Approach 1:
The band width is varied locally: wider sections are positioned at the slots where tensile stress is highest, while narrower sections are used where less strength is required. This local variation in cross-sectional area optimizes strength distribution without increasing the overall width of the hose clamp.
Solution Approach 2:
Instead of increasing band width in the radial direction to compensate for slot weaknesses, the invention utilizes the longitudinal dimension by positioning wider band sections specifically at the slot locations. This dimensional approach allows strength compensation without increasing the overall hose clamp width.
2Ease of operation
If the slot width is increased to allow easy insertion of clamping screw head, then the ease of operation is improved, but the tensile stress in the band increases
Solution Approach 1:
The band width is locally increased at the slot regions to compensate for the stress concentration caused by wider slots. This allows the slots to be sufficiently wide for easy screw insertion while the adjacent wider band sections maintain adequate tensile strength.
3Volume of moving object
If the band is made narrower to reduce space requirements, then the volume is reduced, but the strength at the slot portions decreases
Solution Approach 1:
The hose clamp uses a non-uniform band width design where wider sections are strategically positioned at the slots to maintain strength, while narrower sections are used in other areas to reduce overall space requirements. This local variation resolves the contradiction between compact size and structural strength.
Data Source
AI summary
A hose clamp (1) comprises bands (2) forming an open ring. The ends of the open ring have band loops (3, 4) arranged around housing portions (5, 6), between which housing portions (5, 6) a clamping screw (7) with a head (8) is arranged. The bands (3, 4) adjacent to the housing portions (5, 6) have slots (9, 10). The band loop (4) along the slot (10), at least adjacent to the head (8) of the clamping screw, is turned on both sides of the slot (10) in such a manner that the distance between the band portions (11) turned adjacent to the slot (10) adjacent to the head (8) of the clamping screw is greater than the outer diameter of the head (8) of the clamping screw.


