Hose End Valve Position Sensing for Fuel Theft Detection

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Solution Overview

Problem

Conventional fuel delivery systems lack a reliable and cost-effective means to monitor and record valve opening events, making them susceptible to unauthorized access and theft, especially in unattended locations.

Innovation Solution

A fuel delivery system incorporating a hose end valve with an integrated electronic sensor assembly that detects the position of the valve and generates records of actuation events, including real-time data logging and transmission capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional fuel delivery systems are used without monitoring devices, then the system remains simple and cost-effective, but the system is susceptible to unauthorized access and theft with no way to track valve operations

Engineering Contradiction:
Improvesecurity against unauthorized accessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electronic sensor assembly is integrated directly into the valve housing, combining the monitoring function with the existing valve structure. This merging approach adds security capabilities while minimizing additional complexity by utilizing the existing housing space and structural elements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor assembly automatically detects valve position changes and generates alarm signals without requiring external monitoring equipment or manual inspection. The system serves itself by using the valve's own structural components (seal body, main seal) as the sensing target, eliminating the need for separate monitoring infrastructure.

Inventive Principle:
Principle #25Self-service

2Loss of information

If an electronic sensor assembly is integrated into the valve, then real-time monitoring and record-keeping of valve operations is achieved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvevalve operation trackingVSAvoidvalve structure complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The invention replaces complex mechanical monitoring systems with an electronic sensor assembly that uses electrical or electronic fields to detect valve position. This substitution reduces mechanical complexity while improving the accuracy and reliability of operation tracking.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor assembly serves multiple functions: detecting valve position, generating alarm signals, and providing a timestamped record of operations. This multi-functionality reduces the need for separate monitoring components, thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If conventional security systems such as cameras or additional personnel are used, then security monitoring is provided, but the system becomes expensive and complex

Engineering Contradiction:
Improvesecurity monitoring capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention extracts only the essential monitoring function from complex security systems like cameras or personnel monitoring. By using a simple sensor assembly that detects valve position changes, the system achieves security monitoring capability without the high costs and complexity of traditional security systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The electronic sensor assembly represents a low-cost, simple monitoring solution compared to expensive security systems. The sensor can be easily replaced or upgraded, and its straightforward design reduces manufacturing costs while providing adequate security monitoring for the application.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS12434959B2Fuel delivery system having a hose end valve
Publication Date: 2025.10.07 MARSHALL EXCELSIOR CO
  • US12434959B2 patent drawing
  • US12434959B2 patent drawing
  • US12434959B2 patent drawing

AI summary

A fuel delivery system and method for controlling a fuel delivery system includes a fuel control device including a valve and an electronic sensor assembly integrated to the fuel control device and is arranged to detect an operational positioning of the valve, to generate a record of the real-time activation of the valve, and to compare records of real-time activation against a schedule of fuel deliveries to detect unauthorized fuel access.