Hot-Electron Infrared Detector Using Light Trapping in Silicon

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Solution Overview

Problem

Conventional photonic infrared detectors using low band gap materials like InGaAs, InSb, or HgCdTe are expensive, rare, or toxic, and require precise fabrication techniques for efficient IR detection, limiting their scalability and cost-effectiveness.

Innovation Solution

A photonic infrared detector design utilizing a 10-30 nm thick metal metasurface with broad-band IR absorption, where light takes multiple passes within a crystalline Si substrate, and a dielectric SiO2 layer to reduce charge carrier recombination and absorption on the bottom side, allowing for scalable and cost-effective fabrication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional low band gap materials (InGaAs, InSb, HgCdTe) are used for IR detection, then detection performance is achieved, but cost, availability, and safety deteriorate due to rarity, expense, and toxicity

Engineering Contradiction:
ImproveIR detection performanceVSAvoidcost and availability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention changes the material parameter from conventional low band gap materials to crystalline Si with a different band gap, combined with hot electron injection mechanism, achieving IR detection at room temperature while using abundant, cheap, and non-toxic silicon

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces expensive, rare materials with cheap crystalline Si, making the detector economically viable for mass production while maintaining detection functionality through the hot electron mechanism

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Productivity

If metal layer thickness is reduced to electron mean free path (few tens of nm) for efficient electron transport, then electron transport efficiency improves, but optical absorption capability deteriorates

Engineering Contradiction:
Improveelectron transport efficiencyVSAvoidoptical absorption
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The invention adds a temporal dimension by allowing light to make multiple passes through the thin metal layer, compensating for the reduced absorption in the thin layer through repeated interaction opportunities

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The light trapping structure enables continuous absorption of photons across multiple passes, maintaining effective absorption despite the thin metal layer thickness, while hot electrons are continuously injected into Si

Inventive Principle:
Principle #20Continuity of useful action

3Loss of energy

If small-scale metamaterials or deep trench resonators are used for strong SPP absorption, then resonant absorption improves, but fabrication complexity and precision requirements worsen

Engineering Contradiction:
ImproveSPP absorption strengthVSAvoidfabrication complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention extracts the essential function of SPP excitation from complex metamaterial structures and implements it through a simpler planar metal layer combined with light trapping, removing the need for expensive electron beam lithography

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using complex topological structures to achieve absorption, the invention inverts the approach by using a simple planar structure with light trapping from the substrate side, achieving strong absorption without complex fabrication

Inventive Principle:
Principle #13The other way round (Inversion)

4Loss of energy

If light is strongly absorbed in a single pass through thin metal layer, then absorption efficiency improves, but the metal layer thickness must increase, worsening electron transport before thermalization

Engineering Contradiction:
Improveoptical absorption efficiencyVSAvoidmetal layer thickness
Core Design Contradiction:
Loss of energyVSLength of moving object

Solution Approach 1:

The invention adds a spatial dimension by introducing light trapping structures in the substrate that cause light to propagate multiple times through the thin metal layer, achieving high absorption without increasing thickness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention creates a composite structure combining thin metal layer with light trapping substrate structures, achieving synergistic effect where the substrate structures enable multiple light passes through the thin metal, solving both absorption and thickness constraints

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves over 85% broad-band IR absorption with reduced fabrication complexity and cost, enabling efficient IR detection using abundant and cheaper crystalline Si, while minimizing charge carrier recombination and reflection.

Implementation Method 1

Surface plasmon polaritons (SPPs) can be excited at the metal surface

Methodology Applied
Scientific EffectSurface plasmon polaritons (SPPs):

Implementation Method 2

The photoexcited electrons in the metal can then be injected into the conduction band of c-Si before being thermalized, and electric current can be generated. These non-thermalized electrons, called hot electrons, enable the detection of IR light with energies below the c-Si band gap.

Methodology Applied
Scientific EffectHot electron injection: Photoelectric Effect

Implementation Method 3

the dielectric layer also electronically passivates the Si surface to reduce the charge carrier recombination

Methodology Applied
Scientific EffectSurface passivation:

Implementation Method 4

the top surface of the Si wafer is structured in such a way that admits the incident light into the substrate and prevents the light from leaking out of the substrate

Methodology Applied
Scientific EffectLight trapping:

Implementation Method 5

an antireflection coating (ARC) that is applied to the metal structures to reduce reflection at the top surface

Methodology Applied
Scientific EffectAntireflection: Anti-Reflective Coating

Data Source

PatentUS10529870B1Light trapping in hot-electron-based infrared photodetectors
Publication Date: 2020.01.07 STC UNM
  • US10529870B1 patent drawing
  • US10529870B1 patent drawing
  • US10529870B1 patent drawing

AI summary

A photonic infrared detector having at least one metal layer having a broad-band IR absorption and the detector is configured to enable light to make a plurality of passes within a c-Si substrate.