Hot-Stamping Steel Microstructure for Hydrogen Embrittlement Resistance

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High strength steel materials used in hot stamping are prone to hydrogen embrittlement cracking, which becomes more significant as the strength of the steel increases. This limits the ability to further reduce the weight of steel components while maintaining strength and formability.

Innovation Solution

A steel sheet for hot stamping with a specific chemical composition and metallographic structure is developed. The composition includes 0.40 to 0.70% C, 0.010 to 1.300% Si, and 0.60 to 3.00% Mn, among other elements. The metallographic structure consists of 10% or more ferrite and pearlite, with a total of 80% or more ferrite and pearlite, and a dispersion index of pearlite of 0.50 or more. This structure is achieved by controlling the finish rolling conditions and cooling process to ensure homogeneous dispersion of pearlite.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the strength of the steel sheet is increased to achieve lighter weight and collision safety, then the collision safety and weight reduction are improved, but the formability deteriorates

Engineering Contradiction:
ImprovestrengthVSAvoidformability
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The invention changes the metallographic structure parameters by controlling the proportions of different phases (polygonal ferrite 40-60%, bainitic ferrite 30-50%, retained austenite 10-25%, martensite 15% or less) and their specific characteristics (aspect ratios, crystal orientation differences, connectivity D values) to achieve both high strength and good formability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite metallographic structure combining multiple phases (ferrite, bainitic ferrite, retained austenite, and martensite) with specific characteristics, where each phase contributes different properties: ferrite provides ductility, bainitic ferrite provides strength, retained austenite provides formability through TRIP effect, and martensite provides high strength

Inventive Principle:
Principle #40Composite materials

2Weight of moving object

If the strength of the steel material is increased to further reduce weight, then the weight reduction is improved, but the hydrogen embrittlement cracking resistance deteriorates

Engineering Contradiction:
ImproveweightVSAvoidhydrogen embrittlement cracking resistance
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The invention changes the microstructural parameters by controlling the connectivity D value of martensite, bainitic ferrite, and retained austenite to be 0.70 or less, and controlling the aspect ratios and crystal orientation differences of different phases to reduce local hardness variation and suppress hydrogen embrittlement cracking

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality control by specifying different characteristic requirements for different phases: polygonal ferrite with aspect ratio 2.0 or less, bainitic ferrite with aspect ratio 1.7 or less and specific crystal orientation difference, retained austenite with aspect ratio 2.0 or less, ensuring each phase contributes optimally to both strength and hydrogen embrittlement resistance

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250146111A1Steel sheet for hot stamping and hot stamped part
Publication Date: 2025.05.08 NIPPON STEEL CORPORATION

AI summary

Provided is a steel sheet for hot stamping having a predetermined chemical composition and a metallographic structure comprising, by area ratio, ferrite: 10% or more and pearlite: 10% or more, wherein a total of ferrite and pearlite is 80% or more, and a dispersion index of pearlite is 0.50 or more. Further, provided is a hot stamped part having a predetermined chemical composition and a metallographic structure comprising, by area ratio, at least one of martensite, bainite, and tempered martensite in a total of 90% or more, wherein a standard deviation in a hardness distribution of prior austenite grains at a sheet thickness ¼ position is 150 Hv or less.