Thermally Isolated Hot Stop Aperture for Accurate Thermal Imaging

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Solution Overview

Problem

Thermal imaging systems face bias in recorded temperature due to external thermal energy entering the camera when the optical field of view exceeds the camera's view, especially in environments where apertures cannot be substantially cooled, leading to transient temperature variations that affect imaging accuracy.

Innovation Solution

A hot stop aperture fixture is introduced, comprising a hot aperture and a cold aperture thermally isolated by a thermal isolation block, with separate heat sinks to stabilize the apertures' temperatures, minimizing bias effects through controlled thermal exchange and active compensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a wide optical field of view is used to capture more target information, then the measurement coverage is improved, but external thermal energy enters the camera causing temperature bias

Engineering Contradiction:
Improveoptical field of viewVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

An aperture stop is introduced as an intermediary component between the target and the camera. This aperture stop has a cold surface that blocks external thermal energy from entering the camera while allowing optical information to pass through, thus mediating between the need for wide field of view and the need to prevent thermal contamination

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful thermal energy is extracted and blocked by the cold aperture stop surface, which selectively removes external thermal radiation from the optical path while preserving the target's thermal information that needs to be captured by the camera

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If the aperture is not substantially cooled, then the device complexity is reduced, but transient temperature variations affect imaging accuracy

Engineering Contradiction:
Improvecooling system complexityVSAvoidimaging accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The aperture stop is pre-cooled to a stable temperature before use, establishing a cold reference state in advance. This preliminary cooling action creates a stable thermal baseline that prevents transient temperature variations from affecting the imaging accuracy, without requiring continuous complex cooling systems during operation

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If external thermal energy enters the camera, then the device structure is simplified, but bias is introduced in the recorded temperature

Engineering Contradiction:
Improveoptical structure complexityVSAvoidtemperature bias
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The aperture stop serves as a simple intermediary component that introduces minimal structural complexity while effectively blocking external thermal energy. It provides a straightforward solution that prevents temperature bias without requiring complex active cooling or filtering systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The hot stop aperture fixture stabilizes the cold aperture temperature, reducing bias and enhancing imaging accuracy by maintaining a consistent 'cold stop' temperature, allowing for effective characterization and compensation of transient thermal variations.

Implementation Method 1

The hot stop assembly includes a hot aperture having a first surface configured to face the target and a second surface configured to face an interior portion of the hot stop assembly. The hot stop assembly also includes a cold aperture having a first surface configured to face the camera and a second surface configured to face the interior portion of the hot stop assembly. The hot aperture is thermally isolated from the cold aperture.

Methodology Applied
Scientific EffectThermal isolation: Thermal Insulation

Implementation Method 2

manipulating thermal radiation from the target before the thermal radiation reaches the camera using an optical assembly disposed between the camera and the target

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS20250354868A1Hot stop aperture fixtures for thermal imaging measurements
Publication Date: 2025.11.20 RTX CORP
  • US20250354868A1 patent drawing
  • US20250354868A1 patent drawing
  • US20250354868A1 patent drawing

AI summary

A system includes a camera configured to detect thermal radiation emitted from a target. The system also includes an optical assembly configured to be disposed between the camera and the target. The system further includes a hot stop assembly disposed between the camera and the optical assembly. The hot stop assembly includes a hot aperture having a first surface configured to face the target and a second surface configured to face an interior portion of the hot stop assembly. The hot stop assembly also includes a cold aperture having a first surface configured to face the camera and a second surface configured to face the interior portion of the hot stop assembly. The hot aperture is thermally isolated from the cold aperture and reduces transient temperature changes from the environment on the images.