Hot-water heat pump and method of controlling the same

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Solution Overview

Problem

Existing hot-water heat pump systems require significant installation costs and space due to the presence of a heat storage tank, and they struggle to rapidly adjust to abrupt temperature changes in the hot-water route.

Innovation Solution

A hot-water heat pump system that incorporates a thermal output heat exchanger and a three-way valve, controlled by a controller to directly absorb heat from the heat-source route, reducing the need for additional devices and allowing for rapid temperature adjustments by controlling the flow volume through the three-way valve.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heat storage tank is provided in the hot-water route, then temperature control is achieved, but installation cost and installation space increase

Engineering Contradiction:
Improvetemperature controlVSAvoidinstallation space
Core Design Contradiction:
TemperatureVSArea of stationary object

Solution Approach 1:

The invention extracts and eliminates the heat storage tank from the system by implementing direct heat exchange between the thermal output heat exchanger and the hot-water route. The control valve regulates temperature directly at the point of heat transfer, removing the need for a separate storage tank while maintaining temperature control functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The thermal output heat exchanger serves dual functions: it provides heat to the hot-water route and simultaneously acts as the temperature control point through the control valve. This multi-functionality eliminates the need for a separate heat storage tank, reducing installation space and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If a heat storage tank is provided in the hot-water route, then temperature control is achieved, but installation cost increases

Engineering Contradiction:
Improvetemperature controlVSAvoidinstallation cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The invention extracts and eliminates the heat storage tank from the system by implementing direct heat exchange between the thermal output heat exchanger and the hot-water route. The control valve regulates temperature directly at the point of heat transfer, removing the need for a separate storage tank while maintaining temperature control functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The thermal output heat exchanger serves dual functions: it provides heat to the hot-water route and simultaneously acts as the temperature control point through the control valve. This multi-functionality eliminates the need for a separate heat storage tank, reducing installation space and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If water stored in the heat storage tank is circulated to raise temperature, then temperature control is achieved, but heating time increases

Engineering Contradiction:
Improvetemperature controlVSAvoidheating time
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The invention skips the time-consuming circulation process through a heat storage tank by implementing direct heat exchange. The control valve enables rapid adjustment of heat transfer at the thermal output heat exchanger, allowing the hot-water route to be heated directly and quickly without the delay of tank circulation.

Inventive Principle:
Principle #21Skipping (Rushing through)

Solution Approach 2:

The invention extracts and eliminates the heat storage tank from the system by implementing direct heat exchange between the thermal output heat exchanger and the hot-water route. The control valve regulates temperature directly at the point of heat transfer, removing the need for a separate storage tank while maintaining temperature control functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

4Temperature

If temperature is controlled by adjusting flow volumes of heat-source route and coolant route, then temperature regulation is achieved, but response to abrupt temperature changes is slow

Engineering Contradiction:
Improvetemperature regulationVSAvoidresponse speed
Core Design Contradiction:
TemperatureVSSpeed

Solution Approach 1:

The invention introduces a control valve as an intermediary device in the hot-water route that directly regulates the flow of water receiving heat from the thermal output heat exchanger. This intermediary control mechanism enables rapid response to temperature changes by adjusting the hot-water flow directly at the point of heat transfer, rather than relying on slow adjustments to heat-source or coolant route flow volumes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces installation costs and space requirements while accelerating heating time and effectively managing temperature fluctuations in the hot-water route.

Implementation Method 1

a thermal output heat exchanger that absorbs heat from a heat-source route and outputs heat

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a portion of the hot-water route outputted from the thermal output heat exchanger absorbs heat

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Implementation Method 3

a three-way valve provided in the hot-water route; and a controller that controls the hot-water-heat-pump main unit and the three-way valve, wherein the controller controls the size of openings of the three-way valve so that a portion of the hot-water route outputted from the thermal output heat exchanger is guided to an upstream side of the thermal output heat exchanger

Methodology Applied
Scientific EffectFluid flow control: Valve

Data Source

PatentUS9664415B2Hot-water heat pump and method of controlling the same
Publication Date: 2017.05.30 MITSUBISHI HEAVY IND THERMAL SYST
  • US9664415B2 patent drawing
  • US9664415B2 patent drawing
  • US9664415B2 patent drawing

AI summary

A hot-water heat pump that is capable of reducing installation costs and installation space and also reducing the heating time of a hot-water route, and a method of controlling the same are provided. The hot-water heat pump (1) is provided with a hot-water-heat-pump main unit (2) that includes a thermal output heat exchanger that absorbs heat from a heat-source route and outputs heat; hot-water route (5 and 6) that receive heat outputted from the thermal output heat exchanger; a three-way valve (4) provided in the outlet-side hot-water route (6); and a controller that controls the hot-water-heat-pump main unit (2) and the three-way valve (4), wherein the controller controls the size of openings of the three-way valve (4) so that a portion of the outlet-side hot-water route (6) leading out of the thermal output heat exchanger is guided to an upstream side of the thermal output heat exchanger.