Household Chocolate Machine with Insert Pot for Crystal Tempering

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Solution Overview

Problem

Homeowners lack the means to produce high-quality chocolate without specialized machines, as chocolate crystallization requires precise tempering that is difficult to achieve with standard kitchen appliances.

Innovation Solution

A kitchen appliance with a stirring unit and insert pot system that includes a tool for blending and chopping, allowing for uniform heat distribution and crystal formation of chocolate, using a heat carrier medium like water and a scraper to facilitate the formation of β-crystals without the need for additional machinery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a special chocolate machine is used, then high-quality chocolate with proper crystal formation can be produced, but the device complexity and cost increase significantly

Engineering Contradiction:
Improvechocolate crystal formation qualityVSAvoidmachine structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements nesting by placing an insert pot inside the main pot of an existing kitchen appliance. The insert pot contains the chocolate mass while the interspace between the insert pot and main pot accommodates the stirring tool and heat carrier medium. This nested configuration allows specialized chocolate-making functionality to be integrated within a standard kitchen appliance, eliminating the need for a separate dedicated chocolate machine.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent makes an existing multi-functional kitchen appliance (capable of heating, stirring, and blending) suitable for chocolate preparation by adding the insert pot system. The same appliance can thus serve multiple purposes: general cooking functions and specialized chocolate tempering/crystal formation, thereby eliminating the need for a separate dedicated chocolate machine while maintaining manufacturing precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If a dedicated chocolate machine is purchased, then precise tempering control is achieved, but the cost and accessibility for private households increase

Engineering Contradiction:
Improvetempering precisionVSAvoidaccessibility to private households
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent enables existing kitchen appliances found in private households to perform precise chocolate tempering by adding the insert pot system. This makes the technology accessible to home users without requiring them to purchase specialized expensive equipment, thereby improving ease of manufacture and accessibility while maintaining tempering precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The insert pot system replicates the essential functional elements of a dedicated chocolate machine (heating zone, stirring mechanism, temperature control) within the context of a standard kitchen appliance. By copying the core tempering functionality into a universally available platform, the invention makes precise chocolate making accessible to private households.

Inventive Principle:
Principle #26Copying

3Stability of the object's composition

If the stirring tool is placed inside the insert pot, then effective chocolate blending is achieved, but the heat distribution uniformity decreases

Engineering Contradiction:
Improvechocolate mixing uniformityVSAvoidheat distribution uniformity
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The patent introduces a heat carrier medium (such as water or oil) as an intermediary substance in the interspace between the main pot and insert pot. This intermediary medium acts as a thermal buffer that distributes heat uniformly around the insert pot containing the chocolate mass, preventing direct contact between the heating element and the chocolate while maintaining temperature uniformity throughout the mixing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the heating system into two distinct zones: the main pot containing the heat carrier medium and the insert pot containing the chocolate mass. This segmentation allows independent optimization of each zone - the heat carrier medium in the interspace provides uniform thermal distribution, while the insert pot enables effective stirring and blending of the chocolate without direct heating element contact.

Inventive Principle:
Principle #1Segmentation

4Stability of the object's composition

If the insert pot is permanently coupled to the pot, then structural stability is improved, but the ease of cleaning and maintenance decreases

Engineering Contradiction:
Improvestructural stabilityVSAvoidcleaning and maintenance ease
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The patent implements a dynamic coupling system where the insert pot can be easily inserted into and removed from the main pot. The coupling mechanism provides structural stability during operation (when the insert pot is in place) while allowing quick removal for cleaning and maintenance. This dynamic design enables the system to adapt between operational stability and maintenance accessibility as needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the pot system into removable components: the main pot, the insert pot, and the stirring tool. This segmentation allows each component to be independently cleaned and maintained. The insert pot can be removed from the main pot for separate cleaning, and the stirring tool can be extracted for cleaning, thereby maintaining ease of maintenance while providing structural stability during use through their assembled configuration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the production of high-quality chocolate by ensuring a high proportion of β-crystals in the chocolate mass, achieving uniform tempering and crystal formation within existing kitchen appliances.

Implementation Method 1

a flow in a heat carrier medium located in the interspace can be generated by the tool... This enables a particularly uniform heat induction into the chocolate mass via the insert pot

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

the tool is arranged to allow moving a medium or heat carrier medium located within the interspace... a flow in a heat carrier medium located in the interspace can be generated by the tool

Methodology Applied
Scientific EffectFluid flow: Convection

Implementation Method 3

chocolate can crystallize into different lattice structures depending on the tempering process... the aim is to produce a high proportion of β-crystals... cool liquid chocolate to 34° C. and stir until sufficient crystal nuclei have formed

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 4

a heat carrier medium in the interspace can be heated by a heating element

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11944108B2Chocolate machine
Publication Date: 2024.04.02 VORWERK & CO INTERHOLDING GMBH
  • US11944108B2 patent drawing
  • US11944108B2 patent drawing

AI summary

A household appliance includes a food ingredients container and a tool. The food ingredients container is configured to receive one or more food ingredients. The tool is configured to blend and/or chop the one or more food ingredients.